激光熔覆镍包铝-Al2O3-13%TiO2涂层值模拟及组织性能研究

    Research on Simulation and Microstructure of Laser Cladding Nickel-Aluminum-Al2O3-13%TiO2 Coating

    • 摘要: 为研究激光熔覆镍包铝-Al2O3-13%TiO2涂层的组织、性能与温度场的关系,针对单道激光熔覆,利用ANSYS Workbench数值模拟技术对该激光熔覆过程的温度场进行分析。应用YLS-2000光纤激光器在45钢表面制备激光熔覆镍包铝-Al2O3-13%TiO2复合涂层;通过光学显微镜观察熔覆层的组织变化;利用HXD-1000TB维氏硬度仪测定涂层的显微硬度。进一步验证了温度场对涂层组织相变及硬度的影响机理。结果表明,在激光熔覆快速熔化与冷凝的过程中,涂层与基体间产生强烈的温度梯度,致使熔覆层表面组织较为细化;随着距光斑距离的增加,组织逐渐粗大化,进而使涂层截面上的硬度先降低后升高再降低。

       

      Abstract: In order to study the relationship between microstructure, properties and temperature field of laser cladding nickel-clad aluminum-Al2O3-13%TiO2 coating, the temperature field of laser cladding process was analyzed by ANSYS Workbench numerical simulation technology for single laser cladding.The laser cladding nickel-clad aluminum-Al2O3-13%TiO2 composite coating on 45 steel surface was prepared by using YLS-2000 fiber laser. The microstructure change of the cladding layer was observed by optical microscope, and the microhardness distribution of the coating was measured by HXD-1000TB Vickers hardness tester. The mechanism of the influence of temperature field on the phase transformation and hardness of the coating was furtherly verified. The results show that during the rapid melting and condensation of laser cladding, a strong temperature gradient is generated between the coating and the substrate, which results in a finer surface structure of the cladding layer. As the distance from the spot increases, the structure gradually coarsens, and the hardness on the cross section of the coating first decreases and then increases and then decreases.

       

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