超声-TLP制备Cu-Sn焊点的组织演变及力学性能研究

    Microstructure Evolution and Mechanical Properties of Cu-Sn Solder Joints Soldered by Ultrasound-TLP

    • 摘要: 利用超声辅助瞬态液相连接(超声-TLP)对Cu/Sn/Cu三明治结构进行钎焊试验,超声波的频率和功率分别为600 W、20 kHz,焊接时加热温度为280℃,施加压力为0.06 MPa。在施加超声20 s后获得了全Cu3Sn焊点,相比于传统TLP钎焊,大幅度提高了焊接效率;钎焊过程中,Cu3Sn呈锯齿状,焊缝中Cu6Sn5为棒状或条状,最终转变成全Cu3Sn焊点,且Cu3Sn晶粒呈现出等轴晶形态。通过超声-TLP制备的全金属间化合物(IMC)焊点具有均匀的力学性能,其中Cu3Sn相的杨氏模量和硬度分别为129.183、4.861GPa,Cu6Sn5相的杨氏模量和硬度分别为127.586、6.110 GPa。钎焊时间为2、8、20 s获得的焊点剪切强度分别为31.80、39.03、70.58 MPa,焊点的抗剪切强度随着焊缝中IMC的比例增加而增大。

       

      Abstract: The ultrasonic-assisted transient liquid phase soldering(ultrasound-TLP) was used to solder Cu/Sn/Cu sandwich structure. The frequency and power of the ultrasound were 600 W and 20 kHz respectively, the heating temperature was 280 ℃ during soldering, and the pressure was 0.06 MPa. Full Cu3Sn solder joints were obtained after applying ultrasound for 20 s. Compared with that of traditional TLP soldering, the welding efficiency is greatly improved. During the soldering process, Cu3Sn shows saw-toothed, Cu6Sn5in the joint shows rod-like or strip-like and eventually turns into full Cu3Sn, and the Cu3Sn grains show equiaxed crystal. Full IMC solder joints soldered by ultrasound-TLP have uniform mechanical properties.The Young’s modulus and hardness of Cu3Sn are 129.183, 4.861 GPa, respectively, and the Young’s modulus and hardness of Cu6Sn5 are 127.586, 6.110 GPa, respectively. The shear strength of solder joints obtained at 2, 8 and 20 s is 31.80, 39.03 and 70.58 MPa, respectively. The shear strength of the solder joints increases as the proportion of intermetallic compounds in the weld increases.

       

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