GW103K镁合金热处理过程表面换热系数求解与验证

    Solution and Verification of Interface Heat Transfer Coefficient of GW103K Magnesium Alloy during Heat Treatment

    • 摘要: 镁合金件的温度场、应力场等只有获得正确的表面换热系数h,才能得到准确的模拟结果。实验测定了镁合金方形试样在固溶热处理升温和降温过程中的温度变化,采用集中热容法(LHCM)计算得到了试样热处理过程中的表面换热系数。结果表明:镁合金件在固溶热处理升温过程中,表面换热系数在150℃左右达到最大值,50.15 W/(m2·℃),随后表面换热系数逐渐趋于稳定。降温过程中,表面换热系数在换热的初始阶段达到最大值,33.92 W/(m2·℃),之后随温度的降低逐渐减小。以求解得到的换热系数作为边界条件,采用ABAQUS有限元软件建立镁合金试样固溶热处理模型,计算试样的温度变化,计算结果和实测数据最大温差为6.39℃,验证了所求表面换热系数的准确性。

       

      Abstract: The temperature field and stress field of magnesium alloy parts can obtain accurate simulation results, only the correct surface heat transfer coefficient h is obtained. The temperature change of the square magnesium alloy specimen during the heating and cooling process of solid solution heat treatment was measured experimentally. By using the lumped heat capacity method(LHCM), the surface heat transfer coefficient of the sample during heat treatment was obtained. The results show that, the surface heat transfer coefficient of magnesium alloy reaches the maximum value of 50.15 W/(m2·℃) at about 150 ℃ during the heating process of solid solution heat treatment, and then the surface heat transfer coefficient gradually stabilizes. During the cooling process, the surface heat transfer coefficient reaches the maximum value of 33.92 W/(m2·℃) in the initial stage of heat transfer, and then decreases with the decrease of temperature. Taking the obtained heat transfer coefficient as the boundary condition, the solid solution heat treatment model of magnesium alloy specimen is established by ABAQUS finite element software to calculate the temperature change of the specimen. The maximum temperature difference between the calculated results and the measured data is 6.39 ℃, which can verify the accuracy of the obtained surface heat transfer coefficient.

       

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