Al-25Si-4Mg-1Cu合金真空钎焊接头的界面行为和剪切强度

    Interfacial Behavior and Shear Strength of Al-25Si-4Mg-1Cu Alloy Vacuum Brazing Joints

    • 摘要: 喷射成形的过共晶Al-Si-Cu-Mg合金具有优异的耐磨性,较低的热膨胀系数和密度以及较高的导热性。采用真空钎焊的方法以Zn为中间层钎料焊接Al-25Si-4Mg-1Cu合金,研究了不同的钎焊温度下Al-25Si-4Mg-1Cu接头的界面组织和剪切强度。结果表明,Al-Si-Mg-Cu合金之间的冶金结合主要由大量的Zn-Al固溶体、初晶Si相和α-Al相来实现。随着钎焊温度的升高,焊缝的宽度未发生较大变化,焊缝的组成有较大的改变。随温度从400℃升高到415℃,进入焊缝中的Al元素越来越多,焊缝中Zn-Al固溶体的数量明显减少,α-Al大量出现;初晶Si颗粒从焊缝与母材之间分布逐渐迁移到了焊缝中心,使焊缝的相组成接近于母材的,从而提升接头的剪切强度,当温度达到415℃时,接头剪切强度达到最大,为44.68 MPa。

       

      Abstract: Spray formed hypereutectic Al-Si-Cu-Mg alloy has superior wear resistance, low thermal expansion coefficient and density and high thermal conductivity. The vacuum brazing method was used to braze Al-25Si-4Mg-1Cu alloy with Zn as the interlayer. The interfacial microstructure and shear strength of Al-25Si-4Cu-1Mg joints were investigated at different brazing temperatures. The results show that the metallurgical combination between Al-Si-Mg-Cu alloys is mainly realized by Zn-Al solid solution, primary Si and α-Al phases. With the increase of the brazing temperature, the width of the brazing seam has not changed significantly, but the composition of the brazing seam changes significantly. When the temperature rises from 400 ℃ to 415℃, the content of Al element in the brazing seam increases, the amount of Zn-Al solid solution is significantly reduced, and a large amount of α-Al appears. The primary Si particles gradually move from the interface between base material and brazing seam to the center of the brazing seam, the phase composition of the brazing seam is close to that of the base material, thereby increasing the shear strength of the joint. When the temperature reaches 415 ℃, the maximum shear strength of the joint reaches 44.68 MPa.

       

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