选区激光熔化过程金属微熔池传热研究

    Research on Heat Transfer of Micro Melting Pool in Selective Laser Melting Process

    • 摘要: 采用数值模拟方法,针对选区激光熔化过程中激光熔化不锈钢粉末形成微熔池的过程,研究了激光功率、光斑直径及加热时间对材料熔化速度、温度场、微熔池尺寸大小的影响。结果表明,增大激光功率和热流密度可有效促进材料的熔化和传热,大尺寸光斑直径的激光形成的温度场和熔池宽而浅,小尺寸的光斑直径形成的温度场和熔池窄而深。比较多组数据得出,通过合理配比激光功率和光斑直径,可使得粉体材料得到充分熔化且减小成型缺陷,从而提升工件质量。

       

      Abstract: Aiming at the process of forming micro melting pool of stainless steel powder by laser melting in the selected laser melting process, the influences of laser power, spot diameter and heating time on the melting speed, temperature field and size of micro-molten pool were studied by numerical simulation method. The simulation results show that increasing laser power and heat flux can effectively promote the melting and heat transfer of the materials. The temperature field and pool formed by laser with large spot diameter are wide and shallow, while the temperature field and pool formed by small spot diameter are narrow and deep. By comparing several groups of data, it is concluded that the powder material can be fully melted and the forming defects can be reduced by reasonable ratio of laser power and spot diameter, thus the quality of the parts improves.

       

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