1Cr18Ni12奥氏体不锈钢管Y型连接多层多道焊温度场及应力场研究

    Study on Temperature Field and Stress Field of Y-type Connection Multi-layer Multi-pass Welding of 1Cr18Ni12 Austenitic Stainless Steel Pipe

    • 摘要: 为了研究1Cr18Ni12奥氏体不锈钢管Y型连接多层多道焊的温度场及应力场,推导出尺寸相同的两管(内径60 mm,外径8 0mm)Y型连接的非规则空间椭型相贯线焊缝数学方程,并建立了构件几何模型,经过网格划分后导入Simufact Welding软件中进行焊接仿真模拟。模拟采用经典的Goldak双椭球热源模型,加载与试验相同的工况参数,设置了跟踪点,计算出管Y型连接多层多道焊的温度场及应力场。通过试验对比发现,焊接区域内由于其陡峭的温度变化产生了热应力,焊接区域及其毗邻区域金属的膨胀与收缩导致压应力与拉应力的出现,并产生了变形。相对于支管,焊接应力对主管的影响更为显著,主管出现了弯曲变形。

       

      Abstract: In order to study the temperature field and stress field of multi-layer multi-pass welding of 1Cr18Ni12austenitic stainless steel pipe Y-joint, the mathematical equation of irregular space ellipsoidal intersecting seam of Y-joint of two pipes with same size(inner diameter of 60 mm, outer diameter of 80 mm) was derived. A geometric model of the component was established, and after mesh division it was introduced into Simufact Welding software to carry out the welding simulation. The simulation used the classic Goldak double-ellipsoid heat source model with the same test’s working conditions was loaded, and the tracking points were set, the temperature field and stress field of the multi-layer multi-pass welding of the tube Y-joint were calculated. By comparing the experimental values, it is found that due to the steep temperature change, it produces thermal stress in the welding area, and the expansion and contraction of the metal in the welding area and its adjacent area leads to the appearance of compressive and tensile stresses. These stresses produce deformation. Compared with the branch pipe, the effect of welding stress on the main pipe is more significant, there is a bending deformation in the main pipe.

       

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