2A12-O铝合金搅拌摩擦焊缝裂纹扩展行为研究

    Study on Crack Propagation Behavior of 2A12-O Aluminum Alloy Friction Stir Weld

    • 摘要: 在2A12-O铝合金搅拌摩擦焊缝不同区域预制裂纹,并进行拉拉疲劳裂纹扩展速率试验,研究了2A12-O铝合金搅拌摩擦焊缝不同区域的疲劳裂纹扩展行为,分析了显微组织变化对裂纹扩展速率的影响。结果表明:2A12-O铝合金搅拌摩擦焊接区域由于搅拌针强烈的机械和焊接热的耦合作用,材料组织发生变化,焊核区的显微硬度显著高于母材的,为高配焊缝。在裂纹稳定扩展时,预制于热影响区和焊核区的裂纹扩展速率基本相同,并且都高于预制于垂直焊缝方向裂纹的扩展速率,且垂直于焊缝方向的裂纹扩展速率出现一个明显下降的阶段;在高速扩展阶段,垂直于焊缝方向的裂纹扩展速率逐渐高于预制于热影响区裂纹的,但这2个区域的裂纹扩展速率都高于预制于焊核区的裂纹扩展速率。

       

      Abstract: The crack was prefabricated in different areas of friction stir weld of 2 A12-O aluminum alloy, and the tensile-tensile fatigue crack propagation rate test was carried out. The fatigue crack growth behavior of 2A12-O aluminum alloy friction stir weld in different areas was studied, and the effect of microstructure change on the crack growth rate was analyzed. The results show that the microstructure of friction stir welding area of 2A12-O aluminum alloy changes due to strong mechanical and welding thermal coupling effect of the stir needle, and the microhardness of the weld nugget zone is significantly higher than that of the base material, which is a high-matching weld. When the crack grows steadily, the growth rates of crack prefabricated in the heat-affected zone and weld nugget zone are basically the same, and both are higher than that of the crack prefabricated perpendicular to the weld direction, and there is a significant decline in the growth rate of the crack perpendicular to the weld direction. In the expansion stage, the growth rate of the crack perpendicular to the weld seam direction is gradually higher than that of the crack prefabricated in the heat-affected zone. While, the crack growth rate of the two regions is higher than that of the crack prefabricated in the weld nugget zone.

       

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