黄铜Type-C接口绿激光焊接工艺研究

    Research on Green Laser Welding Process of Brass Type-C Interface

    • 摘要: 针对黄铜Type-C接口的焊接,采用最大功率为100 W的光纤绿激光(波长532 nm)进行焊接实验,对激光平均功率、焊接速度、螺旋线间距进行三因素三水平正交实验。当激光平均功率为80 W,焊接速度为40 mm/s,螺旋线间距为0.08 mm时,焊点拉力达到最大的118 N,且下层材料未出现穿孔,为最佳焊接工艺参数。采用该参数对Type-C接口进行焊接,对焊点进行切片分析。结果表明:焊缝内部无气孔,上、下层黄铜材料互相进入对方内部,形成了较好的熔合接头,这种结构有利于提高焊点强度。

       

      Abstract: For welding of brass Type-C interface, the maximum 100 W fiber green laser with wavelength of 532nanometer was used for welding experiment. The three factors three levels orthogonal experiment with laser power, welding speed and spiral distance as factors was carried out. When the average laser power is 80 W, the welding speed is 40 mm/s and the spiral distance is 0.08mm,the tensile force of the welding joint is the largest, which reaches 118 N and no breakdown occurs in the substratum materials, which are the best technology parameters. By using this parameter, the Type-C interface was welded and the solder joint was sliced and analyzed. The results show that no pore exists in welds, part of upper and lower brass materials enters into opposite side, a fine mixed joint is formed, which can improve the strength of spot welds.

       

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