基于ABAQUS的钛合金电子束熔丝增材制造收缩变形预测

    Predictions of Shrinkage Deformation of Titanium Alloy Electron Beam Free Form Fabrication Based on ABAQUS

    • 摘要: 电子束熔丝增材制造因低耗损、高效率被广泛应用于中大型钛合金件的成形。基于改进的高斯旋转体热源模型,借助生死单元与DFLUX子程序,在ABAQUS软件平台上实现了电子束熔丝增材制造过程的模拟,并对平行Zigzag和交叉Zigzag两种扫描路径的平板件收缩变形进行了对比分析。结果表明:平板件顶面的收缩变形比侧面大,最大能超过5%,交叉Zigzag路径扫描能够减轻顶面的翘曲变形;相比于交叉Zigzag路径扫描,平行Zigzag路径扫描能够减小平板件四个侧面的收缩不均匀性,最大收缩变形率接近0.9%。以上结果对实际生产具有一定的参考价值。

       

      Abstract: Electron beam free form fabrication(EBF3) is widely used in the forming of large or medium-size titanium alloy products due to its low loss and high efficiency. Based on the improved Gauss rotating body heat source model, the simulation of EBF3process was realized by using the ABAQUS software platform, the life and death unit and the DFLUX subroutine. A flat plate’s shrinkage deformation was analyzed under two scanning paths including parallel Zigzag and cross Zigzag. The results show that the top surface of the flat plate has larger shrinkage deformation than that of the sides, and the maximum deformation can exceed 5%, while the cross Zigzag path scanning can reduce the warping deformation of the top surface. Compared with the cross Zigzag path scanning, the parallel Zigzag path scanning can reduce the uneven shrinkage of the four sides of the flat plate, and the maximum shrinkage deformation rate is close to 0.9%. The above results are valuable for actual production reference.

       

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