不等厚GH4169高温合金工件电阻点焊温度场及焊接变形研究

    Study on Temperature Field and Welding Deformation of GH4169 Superalloy Workpiece with Different Thickness during Resistance Spot Welding

    • 摘要: GH4169高温合金电阻点焊的影响因素较多。首先建立了卡箍(由不等厚的箍带和卡圈组成)单点电阻点焊仿真模型,分析了焊接电流、通电时间、电极压力等焊接参数对熔核尺寸以及点焊过程中温度场的作用规律。然后建立了多点电阻点焊模型,研究焊点数量及焊点位置对工件的变形及应力的影响规律。结果表明:焊接电流和通电时间的增加使得熔核尺寸以及焊透率增大,电极压力的增加反而会减小熔核尺寸以及焊接温度。焊接总变形及等效应力随着焊点数量的增加而增大,随着焊点距离的增大而减小;当焊点数量为2,两焊点之间的距离为35 mm时,多点焊接的焊接变形以及焊接应力最小。

       

      Abstract: There are many factors affecting resistance spot welding of GH4169 superalloy. Firstly, a single-point resistance spot welding simulation model of the clamp composed of band and ring with different thickness was established,and the effects of welding current, energizing time and electrode pressure on the nugget size and temperature field during spot welding were analyzed. Then, a multi-point resistance spot welding model was established, and the influence of the number of welding spots and the position of welding spots on the deformation and stress of the workpiece was studied. The results show that the welding nugget size and the penetration rate both increase with the welding current and welding time increasing; while the welding nugget size and welding temperature both decreases with the electrode pressure increasing. The total deformation and equivalent stress increase with the increase of the number of solder joints and decrease with the increase of the distance of solder joints. When the number of solder joints is 2, and the distance between the two welding spots is 35 mm, the welding deformation and the minimum welding stress of the multi-point welding are minimum.

       

    /

    返回文章
    返回