不同光整加工表面微观几何形貌的磨损特性研究

    Research on Wear Characteristics of Micro-geometry of Different Finishing Surfaces

    • 摘要: 为探讨研究不同光整加工方法所形成表面微观几何形貌对摩擦磨损的影响,基于对实验采集数据的分析,利用分形几何理论及MATLAB软件,建立出能够更加准确表征平磨加工、研磨加工及电化学光整加工表面微观几何形貌的重构表面。在重构表面的基础上,结合表面微观接触理论及艾伯特负荷曲线,对研磨加工及电化学光整加工后的表面磨损阶段及磨损量进行对比分析。分析表明,与平磨加工及研磨加工所形成的“尖峰”状粗糙峰相比,经过电化学光整加工后的试件表面粗糙峰形状呈现摩擦特性更好的“圆弧”状,且表面微观几何形貌规则化程度更高;在峰谷差值相同的条件下,电化学光整加工得到的表面磨损更加稳定,精度保持性更好。

       

      Abstract: In order to study the influence of surface micro-geometry formed by different finishing methods on friction and wear, based on the analysis of experimental data, the fractal geometry theory and MATLAB software was used to construct a more accurate representation of reconstruction of the surface micro-geometry of flat grinding, grinding and electrochemical finishing processing method. On the basis of surface reconstruction, combining with surface micro-contact theory and Albert load curve, the surface wear stage and wear amount after grinding and electrochemical finishing were compared and analyzed.The analysis shows that compared with the "spike" like rough peaks formed by flat grinding and grinding, the shape of the rough peaks on the surface of the specimen after electrochemical finishing processing presents an "arc" shape with better friction characteristics, and the surface micro-geometric morphology has a higher degree of regularization, under the same peak-valley difference, the surface wear obtained by electrochemical finishing is more stable and the accuracy retention is better.

       

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