6061-T6铝合金静止轴肩FSW接头的工艺研究

    Study on Process of 6061-T6 Aluminum Alloy Stationary Shoulder Friction Stir Welded Joints

    • 摘要: 采用机器人静止轴肩搅拌摩擦焊对3 mm厚的6061-T6铝合金板进行焊接,在保持转速3000 r/min、焊速1500 mm/min和倾角2°不变的情况下,通过预设搅拌头偏移量和接头间隙模拟实际工况。结合显微组织分析和力学性能测试,探究不同工况对焊缝成形、接头组织和力学性能的影响。结果表明,搅拌针偏向后退侧焊接可以获得较高强度的接头,间隙量为0.2、0.4 mm时接头抗拉强度可以达到母材70%以上,间隙为0.6 mm时焊接接头内部容易出现隧道缺陷。

       

      Abstract: 6061-T6 aluminum alloy sheets with 3 mm thickness were welded by robot stationary shoulder friction stir welding technology. The actual working conditions were simulated by presetting tool offset and the joint gap under the fixed welding parameters of 3000 r/min, 1500 mm/min and inclination angle of 2°. The effects of different parameters on the weld forming, joint microstructure and mechanical properties were investigated by microstructure analysis and mechanical properties testing. The results show that the welded joints with high strength can be obtained by tool offsetting to retreating side. When the gap is 0.2, 0.4 mm, the tensile strength of the welded joints can reach more than 70% of the base material, and when the gap is 0.6 mm, tunnel defects are found in the welded joints.

       

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