高应变幅值下喷丸316奥氏体不锈钢低周疲劳性能

    Low-cycle Fatigue Performance of Shot Peening 316 Austenitic Stainless Steel with High Strain Amplitude

    • 摘要: 研究了由常规喷丸产生梯度结构(GSed)表面层的316奥氏体不锈钢在高总应变振幅下的疲劳行为和疲劳寿命。采用三维形貌仪、光学显微镜、扫描电镜、维氏硬度计和X射线应力分析仪对表面完整性进行检测,获得疲劳前后的表面粗糙度、显微组织、硬度、残余应力和断口形貌。结果表明,未喷丸和喷丸试样均表现出相似的循环变形行为。然而,GSed表面层可加快循环硬化和近循环稳定过程,这在疲劳寿命降低中起着不可忽视的作用。在表面完整性和断口分析的基础上,喷丸试样疲劳寿命的降低不仅是由于喷丸诱导的高表面粗糙度和疲劳引起的近表面硬度下降导致多个裂纹萌生点出现,也是由于残余压应力的完全释放而导致更快的裂纹扩展速率所致。

       

      Abstract: The fatigue behavior and fatigue life of 316 austenitic stainless steel with a gradient structured (GSed)surface layer produced by conventional shot peening the low-cycle fatigue regime with high total strain amplitude were studied. The surface integrity, including surface roughness, microstructure, hardness, residual stress and fracture surface morphology, was examined by using 3-D optical profilometry, optical microscopy, scanning electron microscopy, Vickers hardness tester and X-ray stress analyzer before and after fatigue. The results show that both unpeened and peened specimens exhibit similar cyclic deformation behavior. The GSed surface layer can accelerate the cyclic hardening and near cyclic stabilization processes, which play a non-negligible role in fatigue life decrement.Based on the surface integrity and fracture analysis, the decrease of fatigue life in peened specimen is resulted not only from the occurrence of multiple crack initiation sites due to the peening-induced high surface roughness and fatigue-induced hardness decrement at near surface region, but also to the faster crack growth rate caused by the complete release of compressive residual stress.

       

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