锌铝药芯焊丝中Al含量对铝/铜激光熔钎焊接头组织和性能的影响

    Effect of Al Content in Zn-Al Flux-Cored Welding Wire on Microstructure and Properties of Al/Cu Laser Welding Brazed Joints

    • 摘要: 采用Zn-2% Al、Zn-15% Al、Zn-22% Al三种药芯焊丝对铝合金/铜进行激光熔钎焊工艺研究,探讨焊丝中Al元素含量对铝铜激光熔钎焊接头微观组织及性能的影响。结果表明:三种焊丝的焊接接头均可分为铝侧熔化焊焊缝区、焊缝中心区及铜侧钎焊区。铜侧钎焊区可以细分为Al-Cu共晶区和主要物相为Al4.2Cu3.2Zn0.7的金属化合物层,焊缝中树枝状相为CuZn5,基体组织是锌铝共晶体。使用Zn-22% Al药芯焊丝的焊接接头断裂于铝母材,其接头抗拉强度最大,为212 MPa。随着焊丝中Al含量的减少,接头抗拉强度逐渐降低。

       

      Abstract: Zn-2%Al, Zn-15%Al and Zn-22%Al flux-cored wires were used to study the laser welding brazing process of aluminum alloy and copper, and the effects of Al content in the wire on the microstructure and properties of the laser welding brazing joints of aluminum and copper were discussed.The results show that the welding joints of the three welding wires can be divided into aluminum side welding seam area, welding seam center area and copper side brazing area.The brazing area at the copper side can be subdivided into Al-Cu eutectic area and the metal compound layer with the main phase of Al4.2Cu3.2Zn0.7.The dendritic phase in the weld is CuZn5, and the matrix structure is zinc-aluminum eutectic.The welded joint obtained by using Zn-22%Al flux-cored welding wire fractures at the aluminum base metal, and the tensile strength of the joint is the maximum of 212 MPa.With the decrease of Al content in the welding wire, the tensile strength of the joint gradually decreases.

       

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