基于数值模拟的6061铝合金气瓶热旋压收口工艺的优化

    Optimization of Hot Spinning Necking Process for 6061 Aluminum Alloy Gas Cylinder Based on Numerical Simulation

    • 摘要: 热旋压收口过程中变形不均匀容易引起起皱和破裂。本文基于所建立的有限元模型,运用ABAQUS软件对6061铝合金气瓶热旋压收口过程进行了数值模拟,并对模型进行了实验验证。根据数值模拟结果,提出了对内外表面同时加热的工艺改进方法。数值模拟和实验结果证明,采用该热旋压收口工艺可以显著改善温度分布的不均匀性,提高应力和应变分布的均匀性,同时在整个厚度方向起到细化晶粒的作用。

       

      Abstract: Wrinkling and fracture are easy to occur in the process of hot spinning necking due to uneven deformation.Based on the finite element model, the hot spinning necking process of the 6061 aluminum alloy gas cylinder was simulated by using ABAQUS software,and the model was experimentally verified.According to the results of numerical simulation, a process improvement method for simultaneous heating of internal and external surfaces was proposed.The numerical simulation and experimental results show that the thermal spinning necking process can significantly improve the non-uniformity of the temperature distribution, improve the uniformity of stress and strain distribution, and play the role of grain refinement in the whole thickness direction.

       

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