不同热源作用下钢/铝异种金属对接接头的焊缝成形和性能分析

    Analysis on Weld Formation and Properties of Steel/Aluminum Dissimilar Metals Butt Joints under Different Heat Sources

    • 摘要: 采用三种热源(激光-MIG复合、单MIG、单激光)实现2 mm厚的SUS304不锈钢板和6061铝合金板的对接连接,对比了不同热源下钢侧的湿润铺展情况、焊缝中心组织、钢/铝界面层化合物和接头的拉伸性能。结果表明,激光-MIG复合热源下焊缝的正背面铺展效果最好,而单激光热源下熔融金属很难铺展到钢侧。激光-MIG复合热源和单MIG热源下,焊缝中心组织为α-Al基体上分布着短棒状的Al-Si共晶体,钢/铝界面处有连续分布的锯齿状金属间化合物,界面层厚度分别约为3.6、3.3 μm;单激光热源下焊缝中心组织为等轴晶上弥散分布着很多小块状的析出相,钢/铝界面层化合物呈针叶状并沿着铝焊缝生长,厚度约为5.7 μm。复合热源下接头的抗拉强度最高,为226.5 MPa,达到铝合金母材的53.8%,断口有少量河流花样;单激光热源下的焊接接头的抗拉强度最低(67 MPa),断口大部分区域呈河流花样,属于典型的脆性断裂。

       

      Abstract: Three heat sources (laser-MIG hybrid, single MIG and single laser) were used to realize the butt connection of 2 mm thick 304 stainless steel plate and 6061 aluminum alloy plate.The wet spreading at steel side, weld center microstructure, steel/Al interfacial compound and tensile properties of the joint under different heat sources were compared.The results show that the front and back spreading effect of the weld is the best under the laser-MIG hybrid heat source, but the molten metal is difficult to spread to the steel side under the single laser heat source.The weld center structure consists of α-Al solid solution and short rod-like Al-Si eutectics under the laser-MIG hybrid and the single MIG heat sources.There are continuously distributed serrated intermetallic compounds at the steel/aluminum interface, the thickness of the interface layer is about 3.6, 3.3 μm, respectively.Under the single laser heat source, the weld center microstructure is equiaxed crystal and many small pieces of precipitates dispersed on the matrix.The compound of the steel / aluminum interface layer is needle shaped, which grows along the aluminum weld, and the thickness is about 5.7 μm.The tensile strength of the joint is the highest under the laser-MIG hybrid heat source, which is 226.5 MPa and up to 53.8% of the aluminum alloy, the fracture surface has a small number of river patterns.The tensile strength of the welded joint under the single laser heat source is the lowest(67 MPa), and most of the fracture area of the weld shows river pattern, which belongs to typical brittle fracture.

       

    /

    返回文章
    返回