急冷塔循环泵叶轮激光熔覆强化工艺研究

    Research on Laser Cladding Strengthening Technology of Circulating Pump Impeller of Quench Tower

    • 摘要: 针对叶轮母材2205双相不锈钢失效原因进行研究,通过激光熔覆和激光重熔制备耐磨涂层进行防护和强化。研究在2205双相不锈钢上采用正交试验研究激光功率、扫描速度、送粉速度对熔覆层成形效果的影响。对该钢的磨损性能测试进行分析。结果表明:当激光功率1000 W、扫描速度6 mm/s、送粉速度1.5 r/min时,熔覆层的效果最好,无明显裂纹和气孔等缺陷,熔覆层表面硬度为487.2 HV0.2。在此参数下进行激光重熔试验,得出在工艺参数为激光功率1000 W、扫描速度12 mm/s条件下,重熔层表面形貌平整,重熔层表面硬度为658.5 HV0.2。基材磨损量为0.0751 g,熔覆层磨损量0.0350 g,重熔后的磨损量为0.0211 g,熔覆层磨损量是相对于基材的46.6%,重熔层的磨损量是基材的28.1%。与原始基材比较,熔覆层使基材表面耐磨性能增强,再采用激光重熔处理后,熔覆表面耐磨性进一步提升,可为进一步修复循环泵叶轮提供参考。

       

      Abstract: The reasons for the failure of the impeller base material 2205 duplex stainless steel were studied, and the wear-resistant coating was prepared by laser cladding and laser remelting for protection and strengthening. The orthogonal experiments were used on 2205 duplex stainless steel to study the effects of laser power, scanning speed and powder feeding speed on the forming effect of the cladding layer. The wear performance test of the steel was analyzed. According to the test, when the power is 1000 W, the scanning speed is 6 mm/s and the powder feeding speed is 1.5 r/min, the cladding layer has the best effect, without obvious defects such as cracks and pores, and the surface hardness of the cladding layer is 487.2 HV0.2. The laser remelting test was carried out under this parameter, and it is concluded that under the conditions of the laser power of 1000 W and the scanning speed of 12 mm/s, the surface of the remelted layer is smooth, and the surface hardness of the remelted layer is 658.5 HV0.2. The wear amount of the base material is 0.0751 g, the wear amount of the cladding layer is 0.0350 g, the wear amount after remelting is 0.0211 g, the wear amount of the cladding layer is 46.6% of the base material, and the wear amount of the remelted layer is 28.1% of the relative wear of the base material. Compared with the original substrate, the cladding layer enhances the wear resistance of the substrate surface. After laser remelting treatment, the wear resistance of the cladding surface is furtherly improved, which can provide important reference value for further repairing the impeller of the circulating pump.

       

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