双辊铸轧Al-10Mg铝合金凝固组织的模拟及实验对比研究

    Simulation and Experimental Comparison of Double-Roll Cast-Rolled Al-10Mg Aluminum Alloy Solidification Microstructure

    • 摘要: 基于金属凝固基本方程和元胞自动机方法的基本原理,建立了双辊铸轧宏观-微观耦合数学模型,对铸轧辊咬入点之前的Al-10Mg铝合金连续凝固过程进行数值模拟,得到了铸轧过程中Al-10Mg铝合金的凝固组织形貌、一次枝晶半径、二次枝晶间距,并预测了所制楔形带坯的力学性能。为了验证模拟结果的可靠性,对铸态试样进行金相检测及拉伸测试。结果表明:模拟得到的凝固组织晶粒大小、各晶区的分布特征、枝晶间距以及铸轧带坯屈服强度与实验结果基本一致。

       

      Abstract: Based on the basic equation of metal solidification and cellular automata method, the coupled macro-micro mathematical model of twin-roll casting was set up. The continuous solidification process of Al-10Mg aluminum alloy before the niping point was numerically simulated, and the solidification microstructure, the dendritic grain radius, the dentritic secondary arm spacing were obtained, and the mechanical properties of wedge-strip billet were also predicted. In order to verify the reliability of the simulation results, the metallographic examination and the tensile tests of cast test samples were done. The results show that the gain size, the distribution characteristic of each crystal region, dendrite arm spacing and the yield strengths of cast rolled strip obtained from simulation basically agree with the experimental results.

       

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