轴表面微织构对唇形油封的密封性能影响研究

    Research on Influence of Micro-textured Shaft Surface on Sealing Performance of Lip Seal

    • 摘要: 以旋转轴唇形油封为研究对象,采用激光加工技术在轴表面加工3种不同形状微织构,在油封密封试验机上开展对比试验,探讨了不同轴表面微织构、不同转速对油腔温升、摩擦扭矩、泵吸率等参数的影响,利用扫描电镜对比分析了试验前后密封唇表面的微观形貌。结果表明:轴表面微织构对油腔温度、摩擦扭矩和泵吸率影响较大,与光滑轴相比,三角形和矩形微织构表面能够增大泵吸率,尤其前者泵吸率增幅较大,在2000 r/min时增加了3倍,但于此同时也会带来一定的密封圈温升和摩擦扭矩的增大,设计时需要综合考虑;随着转速的增大,摩擦扭矩和泵吸率也随之增大;三角形和矩形微织构对应的唇口表面粗糙峰数量较多,且分布较均匀,而圆形织构、光滑轴表面对应的唇口粗糙峰数量较少,分布较为分散。

       

      Abstract: Taking rotary lip seal as research object, the micro-textures of three different shapes were processed on the shaft surface by laser processing technology and the comparative tests were carried out on the oil seal test machine. The influence of different micro-textures of shaft surface and different speeds on the temperature rise of oil cavity, friction torque and reverse pumping rate were discussed and the microscopic morphology of the lip surface before and after the test was compared and analyzed by scanning electron microscope. The results show that the micro-texture of the shaft surface has a greater impact on the temperature rise of oil cavity, friction torque and reverse pumping rate. Compared with the smooth shaft,the reverse pumping rate can be increased by micro-texturing triangular and rectangular holes on shaft surfaces, especially, the former has a higher increase of 3 times at 2000 r/min, but it also brings a certain increase in the temperature rise and the friction torque, which needs to be considered in the design. The friction torque and reverse pumping rate also increase as the speed increases. More rough peaks appear on the lip surface which matches with micro-textured shaft surfaces of triangular and rectangular and the distribution is more uniform, while the fewer rough peaks appear when match with the round texture and smooth shaft surface and the distribution is relatively scattered.

       

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