工字规热处理过程的变形分析及工艺改进

    Deformation Analysis and Process Improvement of I-shape Gauge during Heat Treatment

    • 摘要: 20钢工字规在淬火过程中,其长度方向发生强烈收缩。结果表明:引起收缩的主要原因是在高温冷却过程中,表面的高碳马氏体向心部压缩,心部塑性良好的铁素体组织受到挤压,长度缩短,呈现了明显的热应力特征。经过降低淬火温度,采用变形小的硝盐作为淬火介质对工艺进行优化,采用优化工艺后的工字规硬度为61 HRC,收缩量为0.24 mm,挠曲变形量为0.05 mm;表面渗碳层的金相组织为隐针状马氏体,心部为板条状马氏体,均符合技术要求。

       

      Abstract: During quenching, the length direction of 20 steel I-shape gauge shrinks strongly.The results show that the main reason for shrinkage is that during high temperature cooling, the high carbon martensite on the surface is compressed to the center, and the ferrite with good plasticity in the center is extruded, the length is shortened, showing obvious thermal stress characteristics.After reducing the quenching temperature and using the nitrate with small deformation as the quenching medium, the process is optimized.After the optimized process, the I-gauge hardness is 61 HRC, the shrinkage is 0.24 mm and the flexural deformation is 0.05 mm.The metallographic structure of the carburized layer on the surface is cryptoacicular martensite and the center is lath martensite, which can meet the technical requirements.

       

    /

    返回文章
    返回