GCr15SiMn轴承座圈超声滚压表面抗接触疲劳性能分析

    Analysis of Contact Fatigue Resistance of GCr15SiMn Bearing Ring Surface by Ultrasonic Rolling

    • 摘要: 为了研究超声滚压加工对GCr15SiMn轴承座圈表面抗滚动接触疲劳性能的影响,使用超声滚压加工前后的GCr15SiMn轴承座圈进行滚动接触疲劳试验。采用三维立体显微镜及扫描电镜(SEM)观察对比两种疲劳失效轴承座圈在表面形貌、表面组织。结果表明,超声滚压加工后的轴承座圈接触疲劳寿命提高,其疲劳寿命平均值是未超声滚压轴承座圈疲劳寿命平均值的3倍左右;超声滚压加工后的轴承座圈可以抵抗滚珠滚动导致的表层硬度大幅提升;与未超声滚压轴承座圈疲劳件相比,疲劳失效的超声滚压轴承座圈表面平均粗糙度及最大粗糙度显著降低,抵抗表面塑性变形的能力增强,表面麻点数量减少,表面疲劳微裂纹改变为平行的弧线排列,抵御了磨削细晶处疲劳微裂纹的萌生。

       

      Abstract: In order to study the effect of ultrasonic rolling processing on the rolling contact fatigue resistance of GCr15SiMn bearing ring surface, the rolling contact fatigue test of GCr15SiMn bearing rings before and after ultrasonic rolling processing were carried out. The surface morphology and microstructure of two fatigue failure bearing rings were observed and compared by three-dimensional microscope and scanning electron microscope(SEM). The results show that the contact fatigue life of the bearing ring after ultrasonic rolling is improved, and it is about 3 times of the average fatigue life of the bearing ring without ultrasonic rolling. The bearing ring processed by ultrasonic rolling can resist the substantial increase of surface hardness caused by ball rolling. Compared with the fatigue parts without ultrasonic rolling bearing ring, the average surface roughness and maximum surface roughness of the fatigue failure ultrasonic rolling bearing ring are significantly reduced, the ability to resist the surface plastic deformation is enhanced, the number of surface pitting is reduced, and the surface fatigue micro cracks are changed to parallel arc arrangement, which resists the initiation of fatigue micro cracks at the grinding fine grains.

       

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