非晶锆微弧氧化配方设计及涂层性能研究

    Research on Formulation Design and Coating Performance of Amorphous Zirconium Micro-arc Oxidation

    • 摘要: 通过设计非晶锆微弧氧化电解液配方,研究电解液对涂层形貌及性能的影响。利用SEM和XRD表征涂层的表面形貌和相组成;采用显微硬度计及摩擦磨损试验机评价涂层的硬度和耐磨性能。结果表明:利用微弧氧化的方法可在非晶锆表面形成陶瓷涂层,涂层能够显著提高非晶锆的表面硬度、降低摩擦系数、增强耐磨性能。最优电解液配方为Na4P2O7(10 g/L),KOH (40 g/L)、KF(5 g/L)、Na2SiO3(45 g/L),E7涂层硬度达到794 HV0.1,为非晶锆基体硬度的1.7倍;涂层的摩擦系数为0.18,与非晶锆基体相比,摩擦系数降低了0.42,涂层的耐磨性更优。

       

      Abstract: The effect of amorphous zirconium micro-arc oxidation electrolyte on the morphology and properties of the coating was studied.The surface morphology and phase composition of the coating were characterized by SEM and XRD.The hardness and wear resistance of the coating were evaluated by microhardness tester and friction and wear testing machine.The results show that the ceramic coating can be formed on the surface of amorphous zirconium by micro-arc oxidation, which can significantly improve the surface hardness, reduce the friction coefficient and enhance the wear resistance of amorphous zirconium. The optimal electrolyte formula is Na4P2O7 (10 g/L), KOH (40 g/L), KF (5 g/L) and Na2SiO3 (45 g/L), and the hardness of E7 coating reaches 794 HV0.1, which is 1.7 times than that of amorphous zirconium matrix. The friction coefficient of the coating is 0.18, which is 0.42 lower than that of amorphous zirconium matrix, the wear resistance of the coating is better.

       

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