Hilbert时频谱在轴承内圈近表面缺陷识别中的应用

    Recognition of Near-Surface Defects in Bearing Inner Ring Based on Hilbert Spectrum

    • 摘要: 轴承作为航空航天等高端应用中的重要部件,对其内部及近表面缺陷高精度检测是保障轴承高质量的关键。在轴承的超声缺陷检测中,轴承近表面微小缺陷信号淹没在表面或底面回波信号中,存在缺陷检测盲区,难以保证轴承质量。针对上述问题,提出采用Hilbert 时频谱实现轴承内圈近表面缺陷识别的方法。对样品人工缺陷实测超声信号分别基于Hilbert-Huang 变换和小波变换在时频域进行比较研究,利用卷积神经网络(CNN),通过交叉实验验证Hilbert 时频谱和小波时频图对轴承内圈近表面缺陷识别的可靠性。结果表明,利用Hilbert 时频谱对轴承内圈近表面缺陷的识别比小波时频图更有效,并能同时对上、下表面微小缺陷进行分类。这有效提高了轴承内圈近表面缺陷检测精度,识别的平均准确率为98.83%,为近表面缺陷识别提供了新方法。

       

      Abstract: Bearings are critical component in high-end applications, and high-precision detection of internal and near-surface defects are the key to ensure their high quality.In the ultrasonic defect detection of bearings, the small defect signals near the surface of the bearing were submerged in the surface or bottom echo signals, and there was a blind area of defect detection.To solve this problem, a method based on the Hilbert spectrum for identifying near-surface defects in bearing inner ring was proposed.The processed ultrasonic data were compared in time-frequency domain based on Hilbert-Huang transform and wavelet transform.With the convolutional neural network, cross-experiments were used to verify the reliability of the two methods in identifying near-surface defects.The results show that the method of using Hilbert transform is better than wavelet transform, and it can classify the small defects on the upper and lower surfaces at the same time.The method effectively improves the detection accuracy of the near-surface defects.An average accuracy of the recognition of 98.83% is achieved, which can provide a new method for the recognition of near-surface defects.

       

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