高温辅助超声滚压对等离子喷涂Fe基WC涂层组织结构的改善机制

    Improvement Mechanism of High Temperature Assisted Ultrasonic Rolling on Microstructure of Plasma Sprayed Fe-based WC Coating

    • 摘要: 采用高温辅助超声滚压技术对45钢基体等离子喷涂Fe基WC金属陶瓷涂层进行表面强化处理。研究了未超声滚压、常温超声滚压(0.4 MPa,25 ℃)和高温辅助超声滚压(0.4 MPa,600 ℃)处理涂层的表面形貌、粗糙度、截面组织形貌、物相组成、显微硬度。结果表明:相比于未超声滚压处理试样和常温超声滚压试样,高温辅助超声滚压表面强化技术能更好实现材料的塑性变形,更好促进材料表层微观裂纹的愈合,截面孔洞致密性更好,45钢基体/涂层的结合状态得到改善,进一步降低涂层的表面粗糙度,Ra由等离子喷涂的1.24 μm 降低至0.12 μm ,同时在次表层形成更深的纳米结构硬化层,该工艺获得的晶粒尺寸细化最好,达到50 nm,表层显微硬度由615 HV提升至1150 HV,进一步改善了涂层的组织和性能。

       

      Abstract: Plasma sprayed Fe-base WC cermet coating on 45 steel matrix was strengthened by using high temperature assisted ultrasonic rolling technology. The surface morphology, roughness, cross-section structure morphology, phase composition and microhardness of the coating treated by ultrasonic rolling without ultrasonic rolling, ultrasonic rolling at normal temperature (0.4 MPa, 25 ℃) and ultrasonic rolling at high temperature (0.4 MPa, 600 ℃) were studied. The results show that, compared with samples without ultrasonic rolling treatment and normal temperature ultrasonic rolling samples, the high temperature assisted ultrasonic rolling surface strengthening technology can better realize the plastic deformation of the material, and better promote the healing of the microscopic cracks on the surface of the material, and the compactness of the cross-sectional holes is better, the bonding state of the 45 steel substrate/coating is improved, and the surface roughness of the coating is further reduced. The Ra is reduced from 1.24 μm of plasma spray to 0.12 μm. At the same time, on the subsurface, a deeper nanostructure hardened layer is formed. The grain size obtained by this process is the best to be refined, reaching 50 nm, and the surface microhardness is increased from 615 HV to 1150 HV, the microstructure and properties of the coating is further improved.

       

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