耐张线夹防滑槽漏压的失效分析与机理研究

    Failure Analysis and Mechanism Investigation on Neglected Crimping for Anti-skid Grooves in Strain Clamps

    • 摘要: 耐张线夹是输电线路的重要金具,防滑槽漏压是导致其失效的主要因素之一。某500 kV输电线路中NY-500/45型耐张线夹发生失效事故,通过宏观特征、解剖结构及断点位置分析推断其失效可能原因为防滑槽漏压。为深入探究事故原因和失效机理,进行不同防滑槽漏压程度的压接-拉伸模拟实验和有限元仿真。结果表明,随漏压程度的增加,耐张线夹断裂位置从导线侧铝管端口附近铝股转移到钢锚出口处的钢芯处。有限元仿真断裂位置与实验结果一致,且拉断力相对误差在5%以内。基于有限元仿真的归一化应力分布,随着漏压程度的增加,归一化应力集中从导线侧铝管端口附近铝股转移到钢锚出口处的钢芯处,从而解释漏压程度增加造成拉伸断裂位置的变化规律。本文为耐张线夹的安全运行提供理论和技术支撑。

       

      Abstract: Strain clamps are essential fittings in transmission lines, of which the neglected crimping of anti-skid grooves is one of the major failure factors. A failure accident of an NY-500/45 type strain clamp occured in a 500 kV transmission line,for which the possible neglected crimping of the anti-skid grooves was deduced by macroscopic feature, anatomic structure and fracture position analysis. In order to deeply explore the accident cause and failure mechanism, crimping-tension simulated experiments and finite element simulations were carried out in terms of various degree of the neglected crimping for anti-skid grooves. The results show that with the increase of the neglected crimping degree, the fracture position of the strain clamp is transferred from the aluminum strand near the end of the aluminum tube on the conductor side to the steel core at the exit of the steel anchor. The fracture position achieved by the finite element simulation is consistent with that of the experimental results, for which the relative error of the tensile failure force is within 5%. On the basis of the normalized stress distribution by the finite element simulation, with the neglected crimping degree increasing, the normalized stress concentration is shifted from the aluminum strand near the end of the aluminum tube on the conductor side to the steel core at the exit of the steel anchor, which therefore explains the law of the fracture position alternation by the increase of the neglected crimping degree for the anti-skid grooves. This work can provide theoretical and technological support for the safety operation of strain clamps.

       

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