油气管道用超声辅助Al2O3/Ni-W-Fe化学镀层组织及腐蚀性能

    Microstructure and Corrosion Properties of Al2O3/Ni-W-Fe Chemical Coatings Assisted by Ultrasonic for Oil and Gas Pipelines

    • 摘要: 通过超声辅助技术在油气管道用Q195钢表面制备纳米Al2O3颗粒添加的Ni-W-Fe镀层,采用实验测试手段研究其微观组织和腐蚀性能。结果表明:Ni-W-Fe镀层组织具有明显的非晶态特征,呈现出紧密相连的连续胞状分布;加入纳米Al2O3颗粒的复合镀层中存在大量的弥散小颗粒,加入Al2O3颗粒还可以作为镀膜生长的形核点,促进晶粒长大,最终形成细小的组织晶粒。采用超声辅助处理的复合镀层硬度和孔隙率均低于磁力搅拌处理的复合镀层。采用磁力搅拌和超声辅助均可降低镀层的腐蚀速率,添加Al2O3颗粒后复合镀层耐蚀能力明显提升。镀层表面生成了Ni3S2产物,能够对基体组织发挥优异的保护作用。镀层腐蚀区有微裂纹形成,凸起结构消失,腐蚀后镀层与基体组织间依旧呈现紧密结合状态。Ni、Si、W三种元素含量基本一致,可以推断腐蚀后镀层依旧能够对基体组织发挥优异的保护作用。

       

      Abstract: Ni-W-Fe coating with nano-Al2O3 particles was prepared on the surface of Q195 steel for oil and gas pipelines by ultrasonic assisted technology. The microstructure and corrosion properties of the coating were studied by experimental testing. The results show that the microstructure of Ni-W-Fe coating has obvious amorphous characteristics,and the microstructure presents a closely connected continuous cell distribution.Adding nano Al2O3 particles in the composite coating,there are a large number of dispersed small particles.Adding Al2O3 particles can also be used as a nucleation point for coating growth,promote grain growth,and eventually form fine microstructure grains. The hardness and porosity of the composite coatings treated by ultrasonic assisted treatment are lower than those treated by magnetic stirring. Magnetic stirring and ultrasonic assisted can reduce the corrosion rate of the coating,and the corrosion resistance of the composite coating is improved obviously after adding Al2O3 particles. Ni3S2 products are formed on the surface of the coating,which can play an excellent protective effect on the matrix. Microcracks form in the corrosion zone of the coating,and the convex structure disappears. After corrosion,the coating and matrix show a tight bond state. The contents of Ni,Si and W are basically the same,so it can be inferred that the coating can play an excellent protective role on the matrix after corrosion.

       

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