低压铸造冷却速度对汽车用AlSi7Cu合金组织的影响

    Effect of Low Pressure Casting Cooling Rate on Microstructure of AlSi7Cu Alloy for Automobile

    • 摘要: 采用不同的涂料厚度和砂型对汽车用低压铸造AlSi7Cu铝合金试件进行了实际生产,并对其微观组织的枝晶臂长度进行测量,用来评估凝固速度以及冷却速度对合金组织的影响。结果表明:在铝合金低压铸造过程中,随着模具保温涂料厚度的增加,铸型温度能够达到的最大值越低,铸件的温度则越大。通过对低压金属型铸造和砂型铸造的微观组织观察和二次枝晶臂间距测量发现,随着金属型涂料厚度的增加,铸件边部和心部的二次枝晶臂间距均逐渐增大。涂料厚度越大,铸件冷却速度越低;砂型铸造的试样由边部到心部,二次枝晶臂间距由小变大,有机砂型试样的二次枝晶臂间距大于无机砂型试样的,无机砂的传热更快,拥有更大的冷却速率。

       

      Abstract: The low pressure cast AlSi7Cu aluminum alloy specimens for automobiles were produced by using different coating thicknesses and sand types, and the length of the dendrite arm of the microstructure was measured.It was also used to evaluate the effect of the solidification speed and the cooling speed on the alloy microstructure.The results are that in the process of low pressure casting of aluminum alloys, with the increase of the thickness of the mold thermal insulation coating, the lower the maximum temperature of the casting mold can be, and the greater the temperature of the casting is.Through the microstructure observation of low-pressure metal casting and sand casting and the measurement of the secondary dendrite arm spacing, it is found that with the increase of the thickness of the metal coating, the secondary dendrite arm spacing on the edge and heart of the casting is gradually increased.The greater the coating thickness, the lower the casting cooling speed.From the edge to the heart, the secondary dendrite arm of the sand cast samples spacing changes from small to large.The secondary dendrite arm spacing of the organic sand sample is greater than that of the inorganic sand sample, inorganic sand has faster heat transfer and has a greater cooling rate.

       

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