C掺杂对TiAlSiN涂层切削性能的影响

    Effect of C Doping on Machinability of TiAlSiN Coating

    • 摘要: 探究C掺杂TiAlSiN涂层针对高硬度材料的切削性能。使用扫描电镜观察涂层的微观形貌,借助EDS表征涂层的元素成分,采用XRD分析涂层的物相构成,采用三维形貌仪表征涂层的表面粗糙度,利用纳米压痕仪评估了涂层的硬度,采用球磨仪测量涂层的厚度。通过切削实验对比四刃TiAlSiN、TiAlSiCN涂层铣刀铣削高硬度模具钢Cr12的切削性能,通过铣削相同的距离,比较刀具的磨损情况,并用手持式粗糙仪测量被加工材料表面粗糙度,分析C掺杂对TiAlSiN涂层的切削性能以及被加工材料表面粗糙度的影响。结果显示:TiAlSiCN涂层的表面液滴、针孔相对TiAlSiN涂层较少,且C掺杂提高了TiAlSiN涂层的硬度,从TiAlSiN涂层时的37.6 GPa提高到TiAlSiCN涂层时的46.3 GPa。切削试验中,TiAlSiCN与TiAlSiN涂层铣刀在切削相同距离时,TiAlSiN涂层铣刀相比较于TiAlSiCN涂层铣刀刃口磨损更加严重,TiAlSiN涂层铣刀切削材料表面的平均粗糙度为0.046,而TiAlSiCN涂层铣刀切削材料表面的平均粗糙度为0.025,工件表面粗糙度下降了近50%。C掺杂对TiAlSiN涂层的微观形貌以及刀具的切削性能均有影响,C掺杂不仅能改善TiAlSiN涂层的表面微观形貌和降低被加工材料表面的粗糙度,还能提高涂层硬度延长铣刀的使用寿命。

       

      Abstract: The cutting performance of C-doped TiAlSiN coating for high hardness materials was investigated.The microstructure of the coating was observed by scanning electron microscope, the elemental composition of the coating was characterized by EDS, the phase composition of the coating was analyzed by XRD, the surface roughness of the coating was characterized by three-dimensional morphology instrument, the hardness of the coating was evaluated by nano indentation instrument, and the thickness of the coating was measured by ball mill instrument.The cutting performance of high hardness die steel Cr12 was compared by cutting experiments with four-edge TiAlSiN and TiAlSiCN coating milling cutter.The tool wear was compared by milling the same distance, and the surface roughness of processed materials was measured by hand-held roughness meter.The effects of C doping on the cutting performance of TiAlSiN coating and the surface roughness of processed materials were analyzed.The results show that there are fewer droplets and pinholes on the surface of TiAlSiCN coating than that of TiAlSiN coating, and the hardness of TiAlSiN coating increases from 37.6 GPa to 46.3 GPa, when TiAlSiCN coating is doped with C.In the cutting test, when TiAlSiCN and TiAlSiN coated milling cutter cut the same distance, the edge wear of TiAlSiN coated milling cutter is more serious than that of TiAlSiCN coated milling cutter.The average roughness of TiAlSiN coated milling cutter cutting material surface is 0.046.The average roughness of TiAlSiCN coated milling cutter cutting material surface is 0.025, the workpiece surface roughness decreases by nearly 50%.C doping can not only improve the surface microstructure of TiAlSiN coating and reduce the roughness of the surface of the processed material, but also improve the hardness of the coating and prolong the service life of the milling cutter.

       

    /

    返回文章
    返回