大规格薄壁镁合金无缝管二辊斜轧穿孔的数值模拟

    Numerical Simulation of Two-roll Skew-rolling Piercing for Large-scale Thin-walled Magnesium Alloy Seamless Tubes

    • 摘要: 目前,采用三辊斜轧穿孔的大规格薄壁镁合金管容易出现尾三角。因此,本文提出采用二辊锥辊穿制坯料直径为110 mm的大规格AZ31镁合金薄壁无缝管的方法。分析了二辊和三辊斜轧穿孔的原理,根据镁合金材料的特点,制定了相应的变形工艺参数,并采用Deform-3D有限元软件对整个过程进行了数值模拟。分析了等效应变、轧制速度、等效应力等结果。模拟结果表明,管形均匀,尾部截面圆整。

       

      Abstract: At present, the three-roll cross-rolled perforated large-sized thin-walled magnesium alloy tubes are prone to form tail triangles.Therefore, a method of large-size AZ31 magnesium alloy thin-walled seamless pipes produced with a billet diameter of 110 mm by using two cone rolls was proposed.The principle of two-roll and three-roll cross-rolling piercing was analyzed. According to the characteristics of magnesium alloy materials, the corresponding deformation process parameters were formulated, and the whole process was numerically simulated by Deform-3D finite element software. The results of equivalent strain, rolling speed, and equivalent stress were analyzed. The simulation results show that the tube shape is uniform and the tail section is round.

       

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