一种304不锈钢圆球阀的熔模铸造工艺优化

    Investment Casting Process Optimization of a 304 Stainless Steel Ball Valve

    • 摘要: 在304不锈钢圆球阀传统的熔模铸造生产过程中,采用经验确定的工艺参数往往无法完全消除缺陷,在阀体与法兰转角处存在一些缩孔,严重影响产品质量。利用ProCAST软件对不锈钢圆球阀铸件的成形进行了仿真和缺陷分析,发现传统工艺方法在阀体与法兰转角处存在较多大而集中的缩松。重新设计浇注系统结构、调整工艺参数,设计了正交试验方案。结果显示,在浇注温度1550℃、浇注速度1.0 kg/s、型壳预热温度1150℃工艺参数下,阀体与法兰转角处的缩孔消失。

       

      Abstract: In the traditional investment casting production process of a 304 stainless steel ball valve, the process parameters determined by experience often cannot completely eliminate defects, some shrinkage holes appear at the corners of the valve body and the flange, which seriously affects the product quality.Simulation and defect analysis of the stainless steel round ball valve casting were performed by using ProCAST software, it is found that there are many large and concentrated shrinkage porosity at the corners of the valve body and flange by the traditional process method. The structure of the gating system was redesigned, the process parameters were adjusted, and the orthogonal test scheme was designed.The results show that under the process parameters of pouring temperature of 1550℃, pouring speed of 1.0 kg/s and shell preheating temperature of 1150℃, shrinkage holes at the corners of valve body and flange are eliminated.

       

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