Cu-34Mn-6Ni-xSn钎料钎焊MnCuAl合金/430SS接头的组织及性能分析

    Microstructure and Property Analysis of MnCuAl Alloy/430SS Joint Brazed Using Cu-34Mn-6Ni-xSn Fillers

    • 摘要: 用Cu-34Mn-6Ni-xSn (x=6、8、10 wt%)钎料,对MnCuAl合金/430SS钢进行高频感应钎焊,表征接头组织、各区域显微硬度、接头剪切强度,并分析钎料成分对组织和力学性能的影响。结果表明,钎料中Sn含量会引起钎缝宽度、MnCuAl合金侧部分润湿区域的形貌和宽度、钎缝中心区硬度发生变化。6Sn、8Sn钎料焊后钎缝宽度基本一致,而10Sn钎缝宽度明显减小;6Sn、8Sn和10Sn钎料焊接后部分润湿区的宽度分别为0、200、460μm;钎缝中心区的平均硬度由6Sn至10Sn逐渐升高,与钎料本身的硬度变化一致。6Sn、8Sn和10Sn钎焊接头的剪切强度分别为320、307、293MPa,断裂形式均为混合型断裂,裂纹贯穿MnCuAl合金侧的IMC层和钎缝中心。

       

      Abstract: MnCuAl alloy and 430SS steel were induction brazed using Cu-34Mn-6Ni-xSn(x=6, 8, 10wt%) fillers. The microstructure, microhardness and shear strength of the joints were observed and measured, the effect of the filler composition on the microstructure and mechanical peoperties were analyzed. The results show that the Sn content of the filler can change the width of the brazing seam, the morphology and width of the incomplete wetting zone at MnCuAl side, and the hardness of the brazing seam center. The widths of brazing seams using 6Sn and 8Sn fillers are almost the same, while the width of brazing seam using 10Sn filler decreases obviously. The width of the incomplete wetting zone using 6Sn, 8Sn and 10Sn are 0μm, 200 μm and 460 μm, respectively. The average hardness of the seam center increases gradually from 6Sn to 10Sn joint,which is consistent with the trend of the filler metal itself. The shear strength of the solder joint using 6Sn, 8Sn and 10Sn is 320, 307 and 293 MPa, respectively. The fracture modes are all mixed fracture, the crack penetrates the IMC layer at the MnCuAl side and the center of the brazing joint.

       

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