电子束重熔对铁基/碳化硼复合涂层微观组织与耐磨性能的影响

    Effect of Electron Beam Remelting on Microstructure and Wear Resistance of Fe-based/B4C Composite Coating

    • 摘要: 利用真空电子束对真空熔覆工艺制备的Fe基合金/B4C复合涂层进行重熔处理,使用金相显微镜、电子探针、扫描电子显微镜、X射线衍射仪、干砂/橡胶轮磨粒磨损实验机分析了重熔前后复合涂层的微观结构、组织形貌、物相组成和耐磨性能。结果表明:电子束重熔后复合涂层更加致密,组织由重熔前较大不规则块状变为细小致密的片层状和网状,且随重熔速度的增加,组织更加细小。该涂层由α-Fe、γ-Fe、M2B、M23(C,B)6、(Fe,Ni)、(Fe,Cr)和Fe3C相构成;当电子束重熔速度为2.5 mm/s时,重熔涂层组织最均匀,经磨粒磨损实验后失重较重熔前涂层降低了28.5%,磨损表面仅出现少量浅犁沟,表现为更好的耐磨性。

       

      Abstract: Fe-based alloy/B4C composite coating prepared by vacuum cladding was remelted by vacuum electron beam.The microstructure, phase composition and wear resistance of the composite coating before and after remelting were studied by optical microscope, electron probe, scanning electron microscope, X-ray diffraction and dry sand/rubber wheel abrasive wear tester.The results indicate that the composite coating shows more compact after electron beam remelting, and the microstructure changes from large irregular block before remelting to fine lamellar and network, and the microstructure becomes finer with the increase of remelting speed.The coating is mainly composed of α-Fe, γ-Fe, M2B, M23(C, B)6, (Fe, Ni), (Fe, Cr)and Fe3C.When the electron beam remelting speed is 2.5 mm/s, the microstructure of the remelted coating is the most uniform, the mass loss after abrasive wear test reduces by 28.5%compared with that before remelting, and only a few shallow furrows appear on the wear surface, showing better wear resistance.

       

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