热加工过程中M50轴承钢一次碳化物的形成与演化

    Formation and Evolution of Primary Carbides in M50 Bearing Steel during Hot Working

    • 摘要: 针对M50轴承套圈生产过程中的真空感应熔炼、真空自耗重熔、锻造、轧制、辗环五个环节,利用OM、SEM、EDS及X射线三维成像技术分析了一次碳化物在整个生产流程中的演化。结果表明:真空感应熔炼后粗大的一次碳化物M2C和MC沿晶间呈网状析出,真空自耗重熔可减少一次碳化物的析出,自耗锭边缘处析出的一次碳化物尺寸较小,体积分数最少,为2.614%。锻造过程中网状一次碳化物被部分破碎,轧制和辗环可进一步破碎一次碳化物并使其沿加工流线分布,但并不能完全改变一次碳化物分布不均匀的情况。热变形在破碎细化碳化物的同时也会在一次碳化物内部及周围形成孔洞。

       

      Abstract: Aiming at the five links of vacuum induction melting, vacuum self-consumption remelting, forging, rolling and ring rolling in the production process of M50 bearing rings, the evolution of primary carbide in the whole production process was analyzed by OM, SEM, EDS and three-dimensional X-ray 3D imaging technique. The results show that the coarse primary carbides M2C and MC precipitate along the intergranular network after vacuum induction melting. Vacuum self-consumption remelting can reduce the precipitation of primary carbides and for different positions of the vacuum self-consumption remelting ingot, the size of primary carbides precipitated at the edge is small, and the minimum volume fraction is 2.614%. The network primary carbides are partially broken in the forging process. After rolling and ring rolling, primary carbides can be further broken and distributed along the processing streamline, but the uneven distribution of primary carbides cannot be completely changed. Thermal deformation breaks and refines the carbides while holes are also formed inside and around the primary carbides.

       

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