2205双相钢管道环缝焊接温度场与应力场的数值模拟分析

    Numerical Simulation Analysis of Temperature Field and Stress Field in Circumferential Welding of 2205 Dual Phase Steel Pipeline

    • 摘要: 采用SYSWELD有限元软件,建立了2205双相钢管道的V形坡口多层多道焊接模型,采用热-弹-塑性有限元方法模拟2205双相钢管道接头的温度场、焊接残余应力分布。温度场计算时,采用双椭球体热源模型,并对热源模型进行了试验验证。结果表明:管道的焊后残余应力集中在焊缝及附近的热影响区;其中轴向和周向残余应力在管道的外表面、内表面、管壁中间均有分布,轴向残余应力在管道各截面的径向方向上呈现出“拉-压-拉”的分布方式。管道外表面的周向应力在热源起始部位(0°)的截面主要为较强的拉应力,在其余截面的拉应力值较低;管道内表面的周向应力在焊缝处主要为拉应力,且从0°到270°的截面中拉应力值不断增大,拉应力区域也不断增加。

       

      Abstract: V-groove multi-layer and multi-pass welding model of 2205 dual phase steel pipeline was established by using the SYSWELD finite element software, and the temperature field and welding residual stress distribution of the 2205 dual phase steel pipeline joint were simulated with the thermo-elasto-plastic finite element method. During the calculation of temperature field, a double ellipsoidal heat source model was adopted, and the heat source model was verified by experiments. The results show that the post welding residual stress of the pipeline is concentrated in the weld and nearby heat affected zone; the axial and circumferential residual stresses are distributed on the outer, inner and middle surfaces of the pipe wall. The axial residual stress presents the distribution mode of "tension-compression-tension" in the radial direction of each section of the pipeline. The circumferential stress of outer surface of the pipe is mainly high tensile stress at the 0° section, and the tensile stress at other sections is lower. The circumferential stress of inner surface of the pipe is mainly tensile stress at the weld seam. The tensile stress increases from 0° section to 270° section, and the tensile stress zone also increases.

       

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