Zn-Al钎料钎焊3003铝合金/304不锈钢的接头显微组织及力学性能

    Microstructure and Mechanical Property of 3003 Al Alloy/304 Stainless Steel Joint Brazed by Zn-Al Filler Metal

    • 摘要: 通过钎料铺展试验及搭接钎焊试验,分别研究了Zn-Al钎料在3003铝合金、304不锈钢表面的铺展性能,3003铝合金/304不锈钢钎焊接头的力学性能及显微组织。随着钎料中铝含量的增加,Zn-Al钎料在3003铝合金、304不锈钢表面的铺展性能均呈先增后减的趋势。在3003铝合金、304不锈钢表面铺展最佳的钎料成分分别为Zn-15Al、Zn-10Al。钎料在3003铝合金表面的铺展性能显著优于其在304不锈钢表面的。随着Zn-Al钎料中铝含量的增加,钎焊接头剪切强度先增大后减小。当铝含量增至10%时,Zn-10Al钎料钎焊接头强度最高,为132.62 MPa;继续增加铝含量,钎缝合金与304不锈钢界面处脆硬的Fe4Al13金属间化合物层厚度增加,容易引起应力集中,萌生裂纹,钎焊接头强度下降。综合考虑,Zn-10Al钎料钎焊3003铝合金/304不锈钢的性能最佳。

       

      Abstract: The spreadability of Zn-Al filler metals on 3003 Al alloy and 304 stainless steel substrate, and mechanical property and microstructure of 3003 Al alloy/304 stainless steel joints were studied by filler metal spreading test and lap brazing test. With the increase of Al content, the spreadability of Zn-Al filler metal on 3003 Al alloy substrate and 304 stainless steel substrate increases first then decreases.The best compositions are Zn-15 Al for 3003 Al alloy substrate and Zn-10 Al for 304 stainless steel substrate, respectively. The spreadability on 3003 Al alloy substrate are more excellent than that on 304 stainless steel substrate. With the increase of Al content, the shear strength of 3003 Al alloy/304 stainless steel joint brazed by Zn-Al filler metal increases firstly then decreases. When the Al content is 10 wt %, the joint strength reaches the highest of 132. 62 MPa, while the Al content further increases,the thickness of the Fe4 Al13intermetallic compound layer at the 304 stainless steel side interface increases, and it is easy to cause stress concentration and initiation of crack, which makes the joint strength decrease. Considering comprehensively, the 3003 Al alloy/304 stainless steel joint brazed by Zn-10 Al filler metal has the best properties.

       

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