均匀化处理对铸态Mg-9Gd-3.5Y-2Zn-0.35Zr合金组织和力学性能的影响

    Effects of Homogenization Treatment on Microstructure and Mechanical Properties of As-cast Mg-9Gd-3.5Y-2Zn-0.35Zr Alloy

    • 摘要: 均匀化热处理能够消除合金铸造缺陷,改善成分偏析提升变形能力。利用光学显微镜(OM)、差分扫描量热计(DSC)、X射线衍射(XRD)、扫描电子显微镜(SEM)、能谱分析(EDS)和万能拉伸实验机等手段,研究了不同均匀化时间(2、5、10、15、20 h)和温度(480、500、520℃)对Mg-9Gd-3.5Y-2Zn-0.35Zr合金微观组织和力学性能的影响规律。结果表明,铸态Mg-Gd-Y-Zn-Zr合金主要包括沿晶界呈网状分布的块状Mg5(Gd,Y,Zn)相及片层状长周期堆垛有序结构相(LPSO),粗大的第二相容易引起局部应力集中而引发裂纹萌生,造成了铸态合金较低的力学性能;经均匀化处理后,大量第二相溶入基体,合金的力学性能得到了显著提升,断裂机制也由铸态的脆性断裂转变为塑性断裂,表明材料塑性得到显著提升;合金的最佳均匀化处理工艺为520℃/15 h,其抗拉强度、屈服强度和伸长率分别由铸态的166.2 MPa、130.2 MPa和3.3%提高到213.5 MPa、154.5 MPa和7.6%。

       

      Abstract: Homogenization treatment can eliminate alloy casting defects, improve composition segregation and enhance deformation ability.The effects of different homogenization time (2, 5, 10, 15, 20 h)and temperature (480, 500, 520 ℃)on the microstructure and mechanical properties of Mg-9Gd-3.5Y-2Zn-0.35Zr alloy were studied using optical microscope(OM), differential scanning calorimeter(DSC), X-ray diffraction(XRD), scanning electron microscopy(SEM), energy spectroscopy analysis(EDS)and universal tensile experimental machine and other means.The results show that the as-cast Mg-Gd-Y-Zn-Zr alloy mainly includes a block Mg5 (Gd, Y, Zn)phase distributed in a network along the grain boundary and lamellar long-period stacking ordered (LPSO)phases, the coarse second phase easily cause local stress concentration and crack initiation, resulting in lower mechanical properties of the as-cast alloy.After homogenization treatment, large amounts of second phase are dissolved into the matrix, the mechanical properties ofthe alloyare significantlyimproved, the fracture mechanism also changes from a caststate brittle fracture to a plastic fracture, indicating that the material plasticity is significantly improved. The optimum homogenization process is 520 ℃/15 h, and the tensile strength, yield strength and elongation of the alloy are increased from 166.2 MPa, 130.2 MPa and 3.3%to 213.5 MPa, 154.5 MPa and 7.6%, respectively.

       

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