GISS法制备Al-7Si-0.5Mg半固态浆料及其组织与性能

    Preparation of Al-7Si-0.5Mg Semi-solid Slurry by GISS and Its Study on Microstructure and Properties

    • 摘要: 利用改进的气泡搅拌(gas induced semi-solid,GISS)法制备出了晶粒细小均匀、球形度较好的Al-7Si-0.5Mg铝合金半固态浆料,研究了GISS工艺参数中静置时间和中间合金(Al-5Ti-1B)添加量对半固态浆料显微组织的影响。结果表明:随着静置时间从85 s延长到271 s,半固态浆料的固相率在0.67~0.77,平均晶粒尺寸由95μm增加到226μm,平均形状因子由0.80降低到0.33。中间合金添加量在0.5wt%~2.0wt%内变化时,在1.5wt%得到的浆料组织最为优异。与传统液态压铸相比,半固态压铸提高了试棒的力学性能,并且经过热处理后,试棒的抗拉强度、屈服强度和伸长率分别达到了307 MPa、240 MPa和8.8%。综上,GISS工艺可制备出组织均匀圆整的半固态浆料,并且半固态压铸可改善Al-7Si-0.5Mg铝合金的力学性能。

       

      Abstract: Al-7Si-0.5Mg aluminum alloy semisolid slurry with fine and uniform grain size and good sphericity was prepared by gas induced semi-solid(GISS) process, and the effects of holding time and medium alloy(Al-5Ti-1B) addition in the GISS process parameters on the microstructure of the semisolid slurry were investigated. The results show that with the increase of resting time from 85 s to 271 s, the solid phase fraction of the semisolid slurry increases in the range of 0.67-0.77,the average grain size increases from 95 μm to 226 μm, and the average shape factor decreases from 0.80 to 0.33. When the medium alloy addition varies in the range of 0.5wt%-2.0wt%, a better slurry microstructure was obtained at about 1.5wt%.Compared with the conventional liquid die-casting, the semi-solid die-casting improves the mechanical properties of the tensile bars, and after heat treatment, the tensile strength, yield strength and elongation of the tensile bars reach 307 MPa, 240 MPa and 8.8%, respectively. In conclusion, the GISS process can prepare the semi-solid slurry with uniform and round structure, and the semi-solid die-casting can improve the mechanical properties of Al-7Si-0.5Mg aluminum alloy.

       

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