激光刻蚀人形织构复合QPQ技术在45钢上的摩擦学性能研究

    Study on Tribological Properties of Laser Etching Humanoid Texture Composite QPQ Technology on Surface of 45 Steel

    • 摘要: 以45钢材料为样品,利用激光刻蚀技术在其表面制备人形织构,将具有织构试样和光滑试样进行QPQ技术处理。并在MR-070型实验机上进行回转式摩擦磨损实验,选用XTL-100型体式显微镜及日立SU8010扫描电子显微镜SEM观察磨损后的形貌,通过硬度检测、EDS能谱扫描、XRD射线衍射物相分析、Fluent仿真分析,观察并分析试样的减摩机理。结果表明:具有人形织构的试样相比于光滑试样均呈现出不同程度的减摩效果,最优减摩效果在间距300μm时取得;试样QPQ技术处理后,其表面的平均硬度为392.36 HV,是未经过QPQ技术处理试样的两倍左右,减摩效果大幅度提高。具备人形织构的试样表面经过QPQ技术处理后,减摩效果高达42%左右。

       

      Abstract: In order to explore the anti-friction effect of composite textured salt bath nitriding technology(QPQ technology) on the surface of 45 steel, in order to improve the service life of high-strength moving parts such as gears, air compressors, connecting rods, etc. Taking 45 steel as the sample, the human texture was prepared on its surface by laser etching technology, and the textured and smooth samples were treated by QPQ technology. The rotary friction and wear experiment was carried out on MR-070 experimental machine. The XTL-100 stereo microscope and Hitachi SU8010 scanning electron microscope were used to observe the morphology after wear. The friction reduction mechanism of the sample was observed and analyzed by hardness test, EDS energy spectrum scanning, XRD analysis and Fluent simulation analysis. The results show that the samples with human texture show different degrees of friction reduction effect compared with smooth samples, and the optimal friction reduction effect is obtained when the spacing is 300 μm. After QPQ treatment, the average hardness of the sample surface is 392.36 HV, which is about twice than that of the sample without QPQ treatment. Friction reduction effect is greatly improved. After QPQ treatment of the sample surface with human texture, the friction reduction effect is up to about 42%.

       

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