TiC钢结硬质合金与堆焊过渡层的界面组织及性能研究

    Study on Microstructure and Performance of Interface between TiC Steel Bonded Carbide and Surfacing Transition Layer

    • 摘要: 采用ERNiCrMo-3焊丝在TiC钢结硬质合金上堆焊过渡层,使用扫描电子显微镜、能谱仪、显微硬度计、万能试验机对不同热输入下TiC钢结硬质合金/ERNiCrMo-3熔敷金属界面的组织性能进行研究。结果表明:TiC钢结硬质合金和ERNiCrMo-3熔敷金属之间存在厚度为60~150 μm的熔合区。随着焊接热输入的增加,熔合区的厚度逐渐增加;当热输入为3.5 kJ/cm时,界面处组织分布均匀,无气孔、裂纹以及晶粒异常长大现象。母材和堆焊金属之间存在元素扩散现象,二者实现了冶金结合;母材和堆焊焊缝之间存在一个硬度逐渐变化的缓冲区域;TiC钢结硬质合金/ERNiCrMo-3堆焊金属界面剪切强度最高可达到443 MPa,满足恶劣工况下对耐磨件与基体结合性能的要求。

       

      Abstract: The transition layer was deposited on TiC steel-bonded cemented carbide by using ERNiCrMo-3 welding wire.The microstructures and properties of interface between TiC steel bonded cemented carbide and ERNiCrMo-3 surfacing layer under different heat inputs were studied by using scanning electron microscopy, EDS spectrometer, microhardness tester and universal testing machine. The results show that there is a fusion zone with a thickness of 60-150 μm between TiC steel-bonded cemented carbide and ERNiCrMo-3 surfacing metal.With the increase of welding heat input, the thickness of the fusion zone gradually increases.When the heat input is 3.5 kJ/cm, the microstructure of the interface is uniform, without pores, cracks and abnormal grain growth phenomenon. There is element diffusion between the base metal and the surfacing weld, and the metallurgical bonding is realized. There is a buffer zone with gradually varying hardness change between the base metal and the surfacing weld. The highest shear strength of TiC steel bonded cemented carbide / ERNiCrMo-3 interface can reach 443 MPa, which meets the bonding performance requirement between wear-resistant parts and matrix under harsh conditions.

       

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