Cu-Sn、Ni-Cr、Co烧结助剂对Ni3Al基金刚石复合材料性能的影响

    Effects of Cu-Sn, Ni-Cr and Co Sintering Additives on Properties of Ni3Al/Diamond Composites

    • 摘要: 采用真空热压法制备了Ni3Al基金刚石复合材料,研究了不同烧结助剂对复合材料力学性能和微观结构的影响,并对Ni3Al基金刚石钻头的钻孔性能进行了测试。结果表明,在添加0~30vol%的Cu-Sn、Ni-Cr、Co烧结助剂后,Ni3Al基金刚石刀头的致密度、抗弯强度、硬度得到提高。Ni3Al基金刚石复合材料的抗弯强度随着Ni-Cr、Co烧结助剂含量的增加而提高。Cu-Sn、Ni-Cr烧结助剂中的Cr元素在金刚石的表面出现了富集现象。将添加Cu-Sn、Ni-Cr烧结助剂的Ni3Al基金刚石复合材料制备成工具进行钻削测试,发现Ni3Al基金刚石复合材料的失效形式可以分为微破碎、磨耗、宏观破碎3种形式,钻削试验中并没有发现整颗金刚石脱落的现象,表明Ni3Al基对金刚石的把持力较大,强度较高。

       

      Abstract: Ni3Al/diamond composites were prepared by vacuum hot pressing.The effects of different sintering additives on the mechanical properties and microstructure of the composites were studied, and the drilling performance of the Ni3Al/diamond drilling bit was tested.The results show that, after the addition of Cu-Sn, Ni-Cr, and Co sintering agent ranging from 0 to 30vol%, the density, bending strength and hardness of Ni3Al/diamond tool bit are improved.With the content of Ni-Cr and Co increasing, the bending strength of Ni3Al/diamond composites is increased.Enrichment of the Cr elements in the Cu-Sn and Ni-Cr sintering additives is observed on the surface of the diamond.The Ni3Al/diamond composite materials supplemented with Cu-Sn and Ni-Cr sintering additives were prepared into a tool for drilling and testing.The results show that the failure forms of Ni3Al/diamond composites with Cu-Sn and Ni-Cr sintering additives can be divided into three forms:micro crushing, abrasion and macro crushing.The phenomenon of falling off of the whole diamond is not found in the drilling test, indicating that Ni3Al based has a large holding force on diamond and the strength is high.

       

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