GCr15轴承钢电化学加工钝化膜特性研究

    Study on Passivation Film Properties of GCr15 Bearing Steel by Electrochemical Machining

    • 摘要: 以电化学加工方法在GCr15轴承钢基体表面构造钝化膜。研究了不同加工参数对表面钝化膜厚度、微观形貌和亲疏水特性的影响。结果表明:钝化膜厚度与加工电压、电解液浓度、加工时间呈现正相关性增加,在加工电压9 V时钝化膜厚度可达到最大,为29μm;钝化膜表面形貌由颗粒状向片状转化;Fe含量由88.64%降低到53.55%,Cr含量由1.80%降低到1.30%,O和C分别由1.16%、7.81%上升到18.96%和25.97%,Cr/Fe比值由2.20%上升到2.43%,稳定性能提高;水接触角随加工电压、电解液浓度增加而增加,轴承钢表面的水接触角从78.4°变为130°,实现了表面从亲水到疏水的改性,疏水性能得到大大提升。

       

      Abstract: The passivation film was constructed on GCr15 bearing steel by electrochemical machining. The effects of different processing parameters on the thickness, microstructure, hydrophilic and hydrophobic characteristics of surface passivation film were studied. The results show that the processing voltage, electrolyte concentration and processing time are positively correlated with the thickness of the passivation film, and the maximum passivation film thickness of 29 μm can be achieved at the processing voltage of 9 V. The surface morphology of passivation film changes from granular to flake. Iron content decreases from 88.64% to 53.55%, chromium content decreases from 1.80% to 1.30%, oxygen content increases from1.16% to 18.96% and carbon from 7.81% to 25.97%. The chromium and iron content ratio increases from 2.20% to 2.43% and the stability performance improves. The water contact angle increases with the increase of processing voltage and electrolyte concentration. The water contact angle of the bearing steel surface changes from 78.4° to 130°, which can realize the modification of the surface from hydrophilic to hydrophobic, and the hydrophobic performance greatly improves.

       

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