TRT叶片激光合金化涂层的组织及性能研究

    Study on Microstructure and Properties of Laser Alloying Coating on TRT Blades

    • 摘要: 为了解决TRT叶片容易磨损、抗冲刷性能差等问题,采用激光合金化技术在TRT叶片表面激光合金化0.35 mm厚的涂层。选择添加1wt%石墨相C3N4的合金化铁基粉末制备涂层,并与未添加石墨相的合金化铁基粉末制备的涂层进行对比。结果表明:未添加石墨相制备的涂层组织较为致密,涂层中主要物相由α-Fe相、Fe-Cr固溶体及MnV和FeV金属化合物组成;涂层表面的硬度最大值为725 HV,较基材2Cr13的硬度提高2.9倍;摩擦系数不稳定,但磨损量较少。而添加1wt%的石墨相C3N4制备的涂层组织更加致密,晶粒明显细化,并新生成了VC、V8C7硬质相以及FeN4;硬度为783 HV,较未添加石墨相的试样有所提高,是基材硬度的4.3倍;摩擦系数依然呈波动趋势,但是相对磨损量减小。因此,在合金化铁基粉末中添加石墨相C3N4后,涂层的性能更优,可以改善TRT叶片表面的耐磨性能。

       

      Abstract: In order to solve the problems of easy to wear and poor erosion resistance of TRT blades, laser alloying technology was used to prepare 0.35 mm thick coating on the surface of TRT blades. The coating was prepared by using alloyed iron-based powders with 1 wt% graphite phase C3 N4 and compared with coatings prepared by using alloyed iron-based powder without graphite phase. The results show that, the coating microstructure prepared without adding graphite phase is relatively dense, and the main material phases in the coating consists of α-Fe phase, Fe-Cr solid solution, and MnV and FeV metal compounds. The maximum hardness of the coating surface is 725 HV, the hardness is 2.9 times higher than that of the substrate 2 Cr13. The friction coefficient is unstable, but the wear amount is small. However, the coating microstructure prepared with 1 wt% graphite phase C3 N4 is more dense, the grains are clearly refined, and the VC, V8 C7 hard phases and FeN4 are newly generated. The hardness is 783 HV, which is higher than the sample without adding graphite phase and it is 4.3 times of the hardness of the substrate. The friction coefficient still fluctuates, but the relative wear amount decreases.Therefore, the addition of the graphite phase C3 N4 to the alloyed iron-based powder gives the coating a better performance,which can improve the wear resistance of the TRT blade surface.

       

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