钢球斜轧成形微观组织演变规律研究

    Study on Microstructure Evolution of Steel Ball in Cross Rolling

    • 摘要: 为了进一步提升钢球力学性能与服役寿命,以GCr15轴承钢球为研究对象,基于Deform-3D有限元分析软件建立了钢球斜轧成形的有限元模型。通过数值模拟系统分析了钢球在斜轧成形的微观组织演变过程。结果表明,斜轧钢球表层发生较高程度的动态再结晶,心部则基本未发生动态再结晶。斜轧钢球表层平均晶粒尺寸低于心部,表层晶粒细化程度高。最后进行钢球轧制实验,实验结果与模拟仿真结果基本一致,验证了模拟的可靠性。该结论对进一步完善钢球斜轧微观演变理论,并为斜轧钢球的实际生产提供了可靠的理论支撑。

       

      Abstract: In order to further improve the mechanical properties and service life of steel balls, taking GCr15 bearing steel balls as the research object, a finite element model of steel ball cross rolling was established based on Deform-3D finite element analysis software. The microstructure evolution process of the steel ball during cross rolling was analyzed by numerical simulation system. The results show that the surface layer of the cross-rolled steel ball has a high degree of dynamic recrystallization, while the core part is basically not dynamic recrystallized. The average grain size of the surface layer of the cross-rolled steel ball is lower than that of the core, and the grain refinement degree of the surface layer is high. Finally, the steel ball rolling experiment is carried out, and the experimental results are basically consistent with the simulation results,which can verify the reliability of the simulation. The conclusion further improves the microscopic evolution theory of cross-rolled steel balls and provides a reliable theoretical support for the actual production of cross-rolled steel balls.

       

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