连续热镀锌立式炉内锌蒸汽扩散规律与结构优化研究

    Zinc Vapor Diffusion Pattern and Structure Optimization in Continuous Hot-dip Galvanizing Vertical Furnace

    • 摘要: 在带钢连续热镀锌立式炉中,炉鼻子内锌蒸汽会凝结形成锌灰。建立了锌蒸汽的扩散模型,预测了锌蒸汽的迁移特性,并通过文献进行模型验证。在此基础上,对比了炉鼻子内三种结构改进方案情况下的锌蒸汽浓度(挡板、抽气及同时布置两种装置),并对比了不同抽气量下的改进效果。结果表明,三种改进工况都能有效减少锌蒸汽在退火炉内的扩散。其中,同时布置挡板和抽气装置的效果最好。随着抽气流量的增加,炉内锌蒸汽浓度呈现先减小后逐渐平稳的趋势。本文得到的结论能够为锌蒸汽在立式炉内的扩散趋势提供指导,并能定量评估改进炉鼻子区域结构后的效果。

       

      Abstract: In a vertical furnace for continuous hot-dip galvanizing of strip steel, zinc vapor forms zinc ash in the snout. A model of zinc vapor diffusion was developed to predict the movement characteristics of zinc vapor, and the model was verified by literature. On this basis, the zinc vapor concentration in the snout was compared for three structural improvement cases(baffle, exhaust devices and installation of both devices), and the improvement effects were compared for different extraction flow rate. The results show that all three improvement conditions can effectively reduce the diffusion of zinc vapor in the annealing furnace. The simultaneous installation of baffles and extraction devices is the most effective case. With the increase of the extraction flow rate, the concentration of zinc vapor in the furnace tends to decrease at first and then stabilize gradually.The conclusions obtained in the paper can provide guidance on the diffusion trend of zinc vapor inside the vertical furnace and can quantitatively evaluate the effect after improving the structure of the snout area.

       

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