电弧喷涂Ni基合金涂层组织及耐磨耐蚀性能研究

    Study on Microstructure and Wear and Corrosion Resistance of Arc Sprayed Ni-based Alloy Coatings

    • 摘要: 采用电弧喷涂技术在Q235钢基材表面分别制备Ni-Al合金与Ni-Cu合金涂层,对比分析了两种Ni基合金涂层的物相、元素成分和表面形貌,摩擦磨损性能以及在模拟海水介质中的腐蚀行为。研究结果表明:Ni-Al合金和Ni-Cu合金涂层均以Ni基固溶体相为主,涂层表面均存在微孔洞,且涂层晶粒较为粗大。Ni-Al合金涂层具有少量的连续分布的氧化物相,而Ni-Cu合金涂层则包含少量弥散分布的Cu0.85Si0.17第二相,且未发生明显氧化。Ni-Al合金涂层硬度略高,且在耐磨性方面表现略优于Ni-Cu合金涂层,然而摩擦过程中减摩性较差。在腐蚀过程中,电弧喷涂Ni-Al合金涂层由于微孔洞的存在使得腐蚀过程不断进行,不利于耐蚀性全面提升。而Ni-Cu合金涂层中腐蚀产物在涂层表面形成保护层并阻碍其腐蚀过程,能够实现耐腐蚀性能的综合提升。

       

      Abstract: Ni-Al alloy and Ni-Cu alloy coatings were prepared on the surface of Q235 steel substrate by arc spraying technology. The phase, element composition and surface morphology, as well as the friction and wear behavior and corrosion behavior in simulated seawater medium of the two Ni based alloy coatings were characterized and compared. The results show that Ni-Al alloy and Ni-Cu alloy coatings are mainly composed of Ni based solid solution phase, the surface of the coatings has micropore, and the grain is relatively coarse. Ni-Al alloy coating has a small amount of continuous distribution of oxide phase, while Ni-Cu alloy coating contains a small amount of dispersive distribution of Cu0.85Si0.17second phase, and no obvious oxidation occurs. The hardness of Ni-Al alloy coating is slightly higher than that of Ni-Cu alloy coating, and its wear resistance is slightly better than that of Ni-Cu alloy coating. However, the anti-corrosion performance is poor during the friction process. The corrosion process of arc sprayed Ni-Al coating is continuous due to the existence of micropores, which is not conducive to the comprehensive improvement of corrosion resistance. The corrosion productions in the Ni-Cu alloy coating can form a protective layer on the coating surface and hinder its corrosion process, which achieve comprehensive improvement of corrosion resistance.

       

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