钛合金U型件热冲压成型有限元分析

    Finite Element Analysis of Hot Stamping of Titanium Alloy U-shaped Part

    • 摘要: 针对钛合金U型件热冲压过程中的减薄和回弹等问题,利用Deform-3D有限元模拟软件对U型件热冲压过程进行了数值模拟,分析了不同冲压时期等效应力应变演变过程及产生减薄、回弹等冲压缺陷的原因。结果表明:等效应力、等效应变、减薄量等参数在零件圆角处最大,邻近的腰部和腿部次之,且随温度的升高而增大;远离圆角的腿部值非常小,近似于刚体运动,温度的影响可以忽略。腿部回弹大致分成两段,两腿下部往里近似“V”收缩,两腿上部近乎“V”张开,腰部向上旋转,且温度越高,旋转角越大。研究结果对提高U型件热冲压成形质量有重要的指导意义。

       

      Abstract: Aiming at the problem such as thinning and springback in hot stamping process of U-shaped part, numerical simulation analysis was conducted for the hot stamping process of U-shaped part by using the finite element simulation platform DEFORM-3D to analyze the evolution of equivalent stress, strain in different stamping periods and the causes of stamping defects such as thinning and springback. The results show that the equivalent stress, equivalent strain, thinning amount and other parameters are the largest at the round corner, followed by the adjacent waist and legs, and they increase with the increase of temperature, and the value of the legs far from the round corner is very small, similar to rigid body motion,and the effect of temperature can be ignored; the leg rebound is roughly divided into two sections, the lower part of the two legs rotates inward, and the upper part of the two legs rotates outward, the waist rotates upward, and the higher the temperature, the greater the rotation angle. The research results have important guiding significance to improve the hot stamping quality of U-shaped part.

       

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