活塞用铝/镀覆石墨复合材料的热学与力学性能研究

    Study on Thermal and Mechanical Properties of Aluminum/Graphite Coated Composite for Piston

    • 摘要: 以ZL105铝硅合金为基体,镀铜石墨或镀镍石墨为增强体,采用真空热压烧结工艺制备不同镀覆石墨含量的活塞用铝/镀覆石墨复合材料,并对比研究铝/镀铜石墨复合材料和铝/镀镍石墨复合材料及ZL105的微观结构和热学、力学性能。结果表明,相较于ZL105,当镀覆石墨含量为60wt%时,铝/镀铜石墨复合材料和铝/镀镍石墨复合材料的热导率分别提高92.83%、69.20%,热膨胀系数分别降低49.14%、52.59%。铝/镀镍石墨复合材料的力学性能优于铝/镀铜石墨复合材料的,且铝/40wt%镀镍石墨复合材料综合力学性能最优,此时其硬度、抗弯强度和抗压强度分别为100.66 HV、109.24 MPa和297.44 MPa,与ZL105相比,硬度提高6.86%,抗弯强度和抗压强度仅分别降低9.27%和8.48%。

       

      Abstract: Taking ZL105 Al-Si alloy as matrix and copper or nickel coated graphites as the reinforcement,aluminum/graphite coated composites for pistons with different contents of coated graphite were prepared by vacuum hot pressing sintering process. The microstructure, thermal and mechanical properties of aluminum/copper-coated graphite composites, aluminum/nickel-coated graphite composites and ZL105 were compared. The results show that compared with those of ZL105, when the content of coated graphite is 60 wt%, the thermal conductivity of aluminum/copper-coated graphite composite and aluminum/nickel-coated graphite composite are increased by 92.83% and 69.20%, and the thermal expansion coefficient is decreased by 49.14% and 52.59%, respectively. The mechanical properties of aluminum/nickel-coated graphite composites are better than those of aluminum/copper-coated graphite composites, and the comprehensive mechanical properties of aluminum/40 wt% nickel-coated graphite composites are the best. At this time, its hardness, bending strength and compressive strength are 100.66 HV, 109.24 MPa and 297.44 MPa respectively, compared with those of ZL105, the hardness is increased by 6.86%, bending strength and compressive strength are decreased by 9.27% and 8.48% respectively.

       

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