TA5 钛合金窄间隙 TIG 焊接头组织和性能的研究
Study on Microstructure and Properties of Narrow Gap TIG Welded Joint of TA5 Titanium Alloy
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摘要: 通过对36 mm厚TA5钛合金进行窄间隙TIG焊焊接,焊后对接头采取100%射线探伤(RT)和100%渗透(PT)检测,并对接头开展显微组织、拉伸、硬度和弯曲试验,研究了TA5中厚板窄间隙TIG焊接头的组织和性能。结果表明院接头焊缝呈银白色,成形美观,接头射线、着测探伤结果均100%合格。TA5钛合金接头的抗拉强度可以达到718MPa,达到母材强度的95.7%,90°弯曲后内外表面无可见裂纹。从焊缝到熔合区再到热影响区,硬度逐渐增加,到母材后趋于稳定。此外,在从焊缝区向熔合区过渡的过程中存在一个软化区,不过硬度下降幅度不大。焊缝组织只是锯齿状α相,组织为粗大的柱状晶。相比于母材显微组织(等轴α+晶体β),由于焊接热循环的影响,靠近母材的热影响区晶粒长大明显,而靠近焊缝一侧的热影响区发生了固态相变,导致锯齿状α组织排列变得不规则。此外,拉伸断口形貌呈韧性断裂。Abstract: Narrow gap TIG welding was carried out for 36 mm thick TA5 titanium alloy. After welding, 100% radiographic testing (RT) and 100% penetration testing (PT) were performed for the joints. The microstructure, tensile, hardness and bending tests of the joints were carried out to study the microstructure and properties of the narrow gap TIG welding joint. The results show that the weld is silver white, the forming is beautiful, and the ray and penetration test results of the joint are 100% qualified. The tensile strength of TA5 titanium alloy joint can reach 718 MPa, 95.7% of the strength of the base metal, and there is no visible crack on the inner and outer surfaces after 90° bending. From the weld to the fusion zone to the heat affected zone, the hardness gradually increases, and tends to be stable in the base metal. In addition, there is a softening zone during the transition from the weld zone to the fusion zone, but the hardness decrease is not significant. The weld structure is only serrated α phase, and the structure is coarse columnar crystal. Compared with the microstructure of the base metal (equiaxed α+ intergranular β), due to the influence of the welding thermal cycle, the grains in the heat affected zone near the base metal grow obviously, while the solid phase transformation occurs in the heat affected zone near the weld side, resulting in the irregular arrangement of the serrated α structure. In addition, the morphology of the tensile fracture is ductile fracture.
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