09MnNiDR低温钢薄板K-TIG焊接工艺研究

    Research on K-TIG Welding Process of 09MnNiDR Low-temperature Steel Thin Plate

    • 摘要: 采用“匙孔”型钨极氩弧焊(K-TIG)对10 mm厚09MnNiDR低温钢薄板进行对接焊试验研究,分析不同工艺参数条件下单道焊接头横截面,对热处理前后的接头表面特征、宏观形貌、微观组织及力学性能进行研究。结果表明,随着焊接电流的增加,焊接熔透性提高;随着装配间隙的增加,焊缝逐渐变宽。母材组织为铁素体+珠光体组织,盖面焊缝区及K-TIG焊缝区均有贝氏体析出,盖面焊缝区组织以针状铁素体为主。经焊后热处理后,K-TIG焊缝区柱状晶结构消失,盖面焊缝区部分针状铁素体转化为块状铁素体。最佳工艺参数条件下,焊后热处理前后接头抗拉强度分别为524.1、481.4 MPa。K-TIG焊缝区冲击韧性差,-70℃冲击吸收能量仅为6.7 J,焊后热处理后,冲击性能显著改善,提升至94.8 J。

       

      Abstract: Key-hole tungsten inert gas(K-TIG) welding was used for butt welding test of 09 MnNiDR low-temperature steel plate with the thickness of 10 mm, the cross section of the single pass welds at different parameters were studied. The welded joints before and after post-weld heat treatment were studied from surface characterizstics, macroscopic morphology,microstructure and mechanical properties. The results show that with the increase of the welding current, the weld penetration improves; with the increase of the assembly clearance, the weld width increases. The microstructure of the base metal is ferrite and pearlite. The bainite precipitates from the microstructure of K-TIG weld zone and cap weld zone; the microstructure of the cap weld zone is mainly acicular ferrite. After post-weld heat treatment, the columnar crystal in K-TIG weld zone turns to equiaxed grains, part of the acicular ferrite in cap weld zone transforms to granular ferrite. Under the optimum process parameters, the tensile strength of the welded joint before and after post weld heat treatment are 524.1 MPa and 481.4 MPa,respectively. The impact toughness of the K-TIG weld zone is poor, which is only 6.7 J at -70 ℃, and it improves obviously to 94.8 J after post-weld heat treatment.

       

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