轮廓法测量镍基高温合金单晶叶片内部残余应力分布

    Internal Residual Stress Measurement of Nickel-based Single Crystal Superalloy Turbine Blade Using Contour Method

    • 摘要: 介绍了轮廓法的测量原理、测量步骤及研究现状,并采用轮廓法成功测量和研究了镍基高温合金单晶试棒截面沿<001>方向残余应力分布和叶片叶盆位置的内部残余应力分布。结果表明:铸态DD33单晶试棒截面有沿<001>方向的残余应力,低抽拉速率引入的残余应力有限,在100 MPa以内,固溶处理后没有发现明显应力诱导再结晶;叶盆位置内部存在较高的残余应力,有一些位置最高将近300 MPa。这项工作是首次通过轮廓法获得了复杂特征单晶高温合金叶片的内部残余应力分布,具体内部残余应力的大小和分布对叶片性能和寿命的影响需要进行后续的系统性研究。

       

      Abstract: The measurement principle, measurement steps and the recent development of contour method were introduced, the cross-section residual stress distribution along the <001> direction in a bar-shape single crystal nickel-based superalloy sample and the internal residual stress distribution near the turbine blade root were successfully obtained and studied by contour method. The results show that relatively low residual stress(< 100 MPa) exits in the as-cast DD33 single crystal bar sample along the <001> direction due to the low drawing rate; no obvious recrystallization was found after the solid solution treatment. However, higher residual stress up to 300 MPa was found near the turbine blade root. The work is the first to use contour method for measurement of internal residual stress distribution of high temperature single crystal superalloys with complex shape characteristic. Further work is required to systematically study the influence of internal residual stress magnitude and distribution on the performance and life-time of turbine blade.

       

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